Steel Division

corrender®

corrender® is a zinc-magnesium-aluminum coating made by voestalpine.

Powerful protective layer


Excellent corrosion protection
A striking feature of corrender® is the high-performance corrosion protection as opposed to conventionally galvanized steel strip. The significantly higher protective effect of corrender® results in a thinner metallic coating of zinc.

Excellent workability
corrender® also convinces through increased efficiency in processing and leads to a significant reduction in production costs. The potential can be utilized more effectively than ever before: Low zinc abrasion, excellent deep-drawing properties, low friction, the associated low oil consumption and very high profiling capacity all result in excellent processing properties.

High-performance alternative
The superior corrosion protection of corrender® opens up several options: new markets that require better protection with the same thickness or significant savings with the same protection.

Maximum advantage

Maximum protection

The excellent corrosion protection of zinc-magnesium coatings is well known. corrender® takes it one step further. corrender® is a perfectly coordinated coating that is superior to conventional zinc-magnesium coatings and provides a higher level of corrosion protection.

Maximum processability

voestalpine offers broad process expertise in production. In collaboration with process specialists, corrender® was developed with a view to maximizing efficiency. The result is a product with the lowest zinc abrasion, excellent deep-drawing properties and maximum profiling.

Maximum experience

voestalpine is regarded as a pioneer in the production of zinc-magnesium-aluminum alloys on the European market. This success story began in 2007 with the serial supply of corrender®. Numerous laboratory tests, worldwide exposure testing, large-scale plant trials and customer applications, experts at voestalpine have established comprehensive product understanding and specialist knowledge.

Steel grades and coating groups

corrender® is available from ZM 70 g/m² to 310 g/m² and in all conventional steel grades used in the automotive industry. Products range from mild steels and bake-hardening grades to high-strength and ultra-high-strength steels.

Available dimensions

Tabelle corrender

Indicated values are standard references. Limitations are possible depending on thickness.

 

Salt spray test

The corrosion protection of corrender® is significantly higher than that of conventionally galvanized steel strip, even in formed condition.

In heavily acidic environments and under alkaline stress, corrender® also exhibits significantly increased protection.

voestalpine corrender - Salzsprühtest

Outstanding results of worldwide exposure tests

In order to demonstrate the performance of corrender® under natural conditions, corrender® samples and samples of conventionally galvanized steel were exposed in 14 different locations worldwide. These exposure tests were conducted in collaboration with the French Corrosion Institute to ensure that differing temperatures, precipitation volumes, humidity and pollution levels (SO2 and NO2) and distances to the ocean were taken into due consideration.

voestalpine corrender - weltweite Auslagerung

65% higher level of protection

After one year, corrender® loses a significantly smaller amount of mass at each of the worldwide locations and thus higher protection against corrosion than conventionally galvanized steel strip. An average improvement of 65 % was determined across all the locations, whereas the protection level was increased by more than 80% at some of the places. The increased level of protection was not lower than 40% at any of the locations.

voestalpine corrender - höhere Schutzwirkung
voestalpine corrender - Tabelle zur höheren Schutzwirkung

During the design of the steel structure, compliance with all relevant instructions pertaining to protecting the structure from corrosion is mandatory (see Reference Sheet 121:2003 of the Steel Information Center, Corrosion Protection Systems for Sheet Steel Components and other instructions). Standing water, dripping moisture, impurities and contact corrosion must be avoided through composite construction.

Please note that no warranty or guarantee against corrosion damage can be derived from this table. Users shall be responsible for the planning and design of their steel structures (and corrosion protection).

 


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Steel strips

Hot-dip galvanized steel strip

Hot-dip galvanized steel strip

Hot-dip galvanized steel strip made by voestalpine is characterized by high corrosion resistance and offers solutions for hot and cold forming. The product portfolio is versatile and ranges from deep-drawing grades to grades with the highest strength that have properties tailored to each application, including best surface, optimum formability or low sensitivity to edge cracking. Hot-dip galvanized steel strip is available in all surface versions with various metallic coatings and a wide range of widths and thicknesses.

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Hot-dip galvanized steel strip

Hot-dip galvanized steel strip made by voestalpine is characterized by high corrosion resistance and offers solutions for hot and cold forming. The product portfolio is versatile and ranges from deep-drawing grades to grades with the highest strength that have properties tailored to each application, including best surface, optimum formability or low sensitivity to edge cracking. Hot-dip galvanized steel strip is available in all surface versions with various metallic coatings and a wide range of widths and thicknesses.

  • Reliable corrosion protection thanks to high-quality metallic coatings such as zinc, zinc-iron and zinc-magnesium that are ideal for durable components under demanding conditions.
  • A broad quality portfolio from soft deep-drawn grades to high-strength dual-phase, complex-phase and martensitic steels—all tailored to a wide range of applications.
  • Versatile for hot and cold forming from complex deep-drawn parts to press-hardened structural components.
  • corrender® - an efficient alternative: Significantly improved corrosion protection when compared to classic galvanized steel strip with a thinner layer. The coated surface impresses with excellent formability, low friction and high processing efficiency.

From lightweight design to corrosion protection solutions for the highest demands 
The numerous applications of hot-dip galvanized steel strip are highly convincing. Typical applications are found in the automotive industry, for example in crash-relevant structural parts, A and B pillars, seat structures, sills and exposed components. The material is also widely used in the construction and household appliance industry, for example in roof and facade elements, doors, ventilation ducts, household appliance and control cabinets. Other areas of application include the production of tubes, structural members and modular shelving systems in which high dimensional stability and long-term corrosion protection are required. Depending on the requirements, various coatings are available, including corrender® zinc-magnesium as well as a wide range of different strengths.

Steels for cold forming

Hot-dip galvanized cold-forming steels made by voestalpine are perfectly suited for modern production processes. Whether deep drawing, bending or roll forming, the excellent formability, stable edge performance and outstanding surface quality ensure maximum process reliability. Thanks to a variety of steel grades and coating options, they offer optimum solutions for demanding components. Hot-dip galvanized strip extends the available thickness spectrum upward.

ultralights by voestalpine Stähle für die Kaltumformung setzen Maßstäbe im automobilen Leichtbau.
Bei der Warmumformung von presshärtenden Stählen (phs) mit Zink-Korrosionsschutz ermöglichen voestalpine Lösungen Bauteile bis 2.000 MPa.

Steels for hot forming

Press-hardening steels for hot forming are available in various strengths and are coated with zinc or zinc-iron. Best crash behavior, high dimensional accuracy and very good joining properties are the hallmarks of components made of these materials.

Metallic coatings

  • Zinc (Z) for applications subject to average corrosion (galvanized)
  • Zinc-iron (ZF) for corrosion protection with highest weldability requirements (galvannealed)
  • Zinc-magnesium (ZM) for best cathodic corrosion protection (corrender®)

corrender® is the high-performance zinc-magnesium-aluminum coating made by voestalpine.

The corrender® surface achieves a significantly higher corrosion resistance than conventional galvanized steel strip, despite its reduced layer thickness. The surface is characterized by excellent forming properties, minimized friction and efficient postprocessing.

Surface quality

Hot-dip galvanized steel strip is available in a variety of surface finishes from standard to improved surfaces. For example in the automotive industry, the best exposed components with minimum waviness and high contour sharpness provide an ideal solution for particularly demanding applications.

Functional surfaces

voestalpine offers more than high-quality steel strip. Functional surfaces provide additional protection, facilitate production processes and increase efficiency. They contribute to quality assurance, cost savings and conservation of resources. A wide range of solutions enables optimum adaptation to specific requirements.

Steel selection and information at the click of a mouse in the voestalpine Product Data System.

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