3D manufacturing of a propeller
Become more competitive by producing faster, at lowest possible costs and still offer products of highest quality without defects. Naval Group set their targets high and together with the team of Böhler Welding the 3D manufacturing of a propeller revealed in astonishing results.
Rectification of cracks in penstock
The team of voestalpine Böhler Welding India supported the project “KAMENG HYDRO ELECTRIC PLANT” of NEEPCO by supporting the contractor for repair welding of penstocks.
Matchless in Stainless wires for NASA liquid hydrogen pressure vessel
Customer Didion’s Mechanical asked for a product recommendation and technical assistance with a cryogenic pressure vessel application.
diamondspark wires used on polar scientific investigation ship
Shanghai Jiangnan Shipyard tried Böhler Welding’s seamless flux-cored wires of the diamondspark range for the first time - and the test results convinced them from the start.
David Lecointre and his team received the silver award in the category "most efficient solution" for their project with SERIMAX at Solvator 2019.
Vertical up welding of 9% Nickel LNG storage tanks with Böhler Welding
Success Story | USA, Europe, Australia, South Korea
Welded joints in the fabrication of cryogenic liquid nitrogen gas (LNG) tanks are submitted to severe conditions – such as very low temperatures and high stress.
Welding of vessels for the Deep Underground Neutrino Experiment
Success Story | Cern, Switzerland
The Deep Underground Neutrino Experiment (DUNE) is one of the greatest scientific projects of our time aiming to unravel the mystery of how the universe came to exist of matter rather than antimatter.
BÖHLER Welding filler metals in use on China's high-speed train lines
The seamless cored wire BÖHLER HL 51 T-MC from the series Diamondspark by Böhler Welding proves to be a filler material that meets all requirements.
Heavy support for heavy challenges
voestalpine Böhler Welding ensures best welding performance in the dam building project in Baihetan/China.
Circumferential welding of pump and valve housings with special sensor technology
The customer's requirement was to increase productivity by means of appropriate automation. Productivity is increased many times over by converting from manual arc welding to the SA process.
Seamless metal cored wire improving welding speed for SAW of water wall steels
Success Story | France
For the fabrication of grade 1 (16Mo3) water wall panels voestalpine Böhler Welding successfully qualified a welding procedure specification for submerged arc welding using Union MV Mo S / UV 305 seamless metal cored wire flux combination together with our customers and approved by the notified body (TÜV).
Fabrication welding of coke drums
Success Story | India
Spring 2017, ISGEC Hitachi Zosen Ltd. in India achieved a milestone with the delivery of two coke drums from their Dahej construction site to the Indian Oil Corporation Ltd. refinery in Haldia in the state of West Bengal.
Essc cladding of alloy 825
Success Story | Spain
Felguera Caldereria Pesada (FCP) in Gijon is part of the Duro Felguera Group and specializes in the manufacture of (turnkey) equipment for the oil & gas sector. It is internationally well-known as an important fabricator of pressure vessels and reactors.
Fabrication welding of locomotive frames
Success Story | India
General Electric India received a letter of award from the Indian Ministry of Railways for the supply and maintenance of 1000 diesel locomotives of their Evolution Series. BÖHLER HL 51 T-MC metal-cored wire was selected as primary filler material for welding the locomotive bogies.
No Solar Energy without Polysilicon
Success Story | Netherlands
Verolme® Special Equipment (VSE), is an important supplier of reactors for the polysilicon sector which produces the raw material for the solar and electronics industry worldwide. The thick-walled reactor shells are welded with the hot wire GTAW process using UTP A 2133 Mn welding wire which has an optimized chemical composition and an ultra-clean surface finish optimized for this process
Worldwide success with customized manufacturing
Success Story | Switzerland
Endress+Hauser Flowtec AG – Competence centre for flow measurement technology. The flow measurement appliances developed and produced by this Swiss company based in Reinach set the standard worldwide. voestalpine Böhler Welding is the ideal partner for its welding consumables.
Success Story | St. Stefan
The longest distribution boom of a SCHWING concrete pump, mounted on a lorry, reaches an incredible 61 metres. One can imagine the forces that it must withstand when the concrete is pumped up. This requires the greatest expertise in lightweight, high-strength steel and the production of „high-end products“. voestalpine Böhler Welding is a reliable partner.
Success Story | Wels
120,000 products with new ones added every day. Kellner & Kunz, as a dealership, however, not only sets the standards for tools and fastening technology in which voestalpine Böhler Welding has been the partner in welding consumables for decades. The company generates 60% of its total revenue with services for industrial customers, an impressive demonstration of its performance strength in this area.
The best connection
Success Story | Germany
Only suppliers regarded as particularly competent, quick, and flexible in their markets can successfully function as an interface between manufacturer and end user over the long term. As both a trading company and service provider, DSL Schweißtechnik practices this clear philosophy. And is supported by its partner voestalpine Böhler Welding.
Success Story | Austria
Replacement of a penstock for the Kaprun pumped storage plant in Austria: 3 pipe segments with lengths of 2 meters were prefabricated in the workshop (2 seams SAW welded). On site, the installation was carried out using the TIG-hot wire process. The transmission line to the turbine has a length of 25 meters, and the bifurcator a length of 38 meters. The total length of the penstock, consisting of 4 lines, is 8.9 km, whereof 7.7 km are installed in the cavern.
Polskie LNG/Dalian LNG/Gorgon-Barrow Island LNG
Success Story | Poland/China/Australia
Components: 9% Ni Steel LNG-tanks
Success Story | India
This FCC regenartor was the world’s heaviest FCC regenarator, approx. 1,200 MT, including internals
Mina-Al-Ahmadi Hydroprocessing Reactors
Success Story | Kuwait
22 hydrotreating and hydrocracking reactors up to 1450 MT in weight, each CrMo2 and CrMo 22V
Designs according to RCC-M code
Success Story | France/Finland/China/Brazil/South Korea
Components: reactor pressure vessel, reactor vessel internals, steam generator, piping, coolant pump, pressurizer
Westinghouse AP 1000®-design (according to ASME III) and Chinese CAP-1400-design
Success Story | China
Components: Reactor pressure vessel, steam generator, pressurizer, core make-up tank, accumulator, piping, pump casing, boron injection tank
Success Story | Denmark
Big – bigger – the biggest: The seamless flux cored wire from the Böhler Welding group was used for one of the most impressive offshore wind farms in history. Seventy wind turbines have been installed in the German Baltic Sea, making this the largest such project worldwide.
Francis Turbine Guri II
Success Story | Venezuela
The complete range of products for SMAW, GTAW, GMAW and SAW using Böhler Welding consumables means safe and trouble-free plant operation. Efficient welding solutions are provided with flux- and metal-cored wires. Numerous references for the construction of penstocks for pumped storage hydro power plants demonstrate our dedication to the hydropower industry. Penstocks and bifurcated pipes as high-tech components call for engineering expertise and first-class materials.
Pelton runner fabrication Andritz Hydro Switzerland
Success Story | Switzerland
For decades, Andritz Hydro in Switzerland have used Böhler 13/4-IG and 13/4 MC wire for the manufacturing of their pelton turbines. The speciality behind this process is the method with which they form the buckets on the wheel using pure weld metal.
South Korean Nuclear Power plants - Steam-Generators
Success Story | South Korea
- South Korean OPR 1000 design (according to ASME III): Shin-Kori 1&2, Shin-Wolsong 1&2, Ulchin 3&4, Yongwang 5&6, Ulchin 5&6
- South Korean APR-1400-design (according to ASME III): Shin Kori 3&4, Shin Ulchin 1
Sabine Pass Reverse Train Project
Success Story | USA
Components in a liquefaction train
Liquid Ethylene Gas tanker construction
Success Story | China/Germany
Building of bilobe tanks in 5% Ni-steel.
A Report on Roller Arcing
Success Story | India
Extracting juice from sugar cane to make sugar involves squeezing shredded cane between large rotating rollers. Grooving of the cast iron roller surfaces and subsequent arcing of the teeth profile with globules of hard and highly durable metal improves juice extraction and prevents slippage of the shredded cane during crushing. voestalpine Böhler Welding is the reliable supplier of the welding metal used for arcing.
Partner with Personality
Success Story | Vorarlberg
Haberkorn is Austria’s largest technical dealer for industry and construction. The portfolio of the company incredibly includes 180,000 items, from drive elements and worker protection to roller bearings, and is internationally successful with 30 locations in Central and Eastern Europe. Vorarlberg concentrates on the area of welding technology and accessories. Personal proximity with the best advice and support are an important success factor and a real concern of the dedicated teams. The customers in the region appreciate this.
The Best Advice, Delivered Quickly
Success Story | Ennsdorf bei Enns
EISEN NEUMÜLLER – steel trading and disposal
Speed in every respect is a hallmark of EISEN NEUMÜLLER. The dynamic family company added welding consumables to its portfolio a few years ago and has been one of the most important merchant partners of voestalpine Böhler Welding in Austria.
Successful with Sustainability
Success Story | Buchs
Hitachi Zosen KRB AG – the specialist for waste-fueled power plants
Waste-fueled power plants conserve our resources, transforming waste into energy. The pressure vessels and machine components of the Swiss quality company manufactured at the company headquarters in Buchs make an important contribution to the sustainable and long-term supply of energy. Because revision and repair of these systems are the core competence of Hitachi Zosen KRB. voestalpine Böhler Welding is an enduring partner here.
Customer-Oriented in Every Respect
Success Story | Graz, Vienna
ZULTNER – Wholesaler and Platinum Partner of voestalpine Böhler Welding. Stainless steel, aluminum, non-ferrous metals and semi-finished products, piping systems, metal systems, solutions for metalworking and, of course, welding technology – the consulting expertise of Zultner, one of the leading distributors in Austria, is just as comprehensive as its portfolio.
RWE Power AG / BoA 2&3 in Neurath
Success Story | Germany
The two 1.100MW lignite-fired units (Block F and G), also known as BoA 2 and 3 (Braunkohlekraftwerk mit optimierter Anlagentechnik), were built in 2012 which is the most modern of its kind in the world. The new units were engineered and constructed by Alstom, Hitachi Power Europe and GEA and have a net efficiency of approx. 45%.