voestalpine Böhler Welding

weldCare Torches

The latest addition to the Böhler Welding product portfolio comprises of durable, high quality MIG/MAG and TIG torches. Excellent ergonomics and light weight make these torches easy to handle and precise in every situation. Used together with the TERRA or URANOS welding machines as well as the welding consumables from Böhler Welding they offer the perfect combination to achieve the best possible welding solutions.
MIG/MAG Torches

MIG/MAG Torches

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TIG Torches

TIG Torches

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Terra Products Inverter

TERRA Products

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Uranos Inverter Products

URANOS Products

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MIG/MAG Torches

Full power in your hand

MIG/MAG torches by Böhler Welding are durable products for premium performance and high quality welds. With their light weight and excellent balance, our air and liquid cooled torches are premium products to achieve excellent welding results.

Robust, long lifetime and excellent handling

Our four air cooled Böhler MT xxx G torches are convincing when the best possible welding results with torch neck geometry should be achieved. The slim, straight handles allow easy handling as well as different posture positions and flexibility within the torch neck alignment.

Our two liquid cooled Böhler MT xxx W torches are superior due to higher load limits compared to conventional torches of the same size. Integrated spatter protection within the gas nozzles make these torches particularly resistant and robust.

Key benefits for air and liquid cooled MIG/MAG torches

  • High quality and durability
  • Reliable solution offering premium performance, robustness, endurance and an increase of productivity
  • Robust wear parts ensuring minimum shielding gas loss and long-life cycle
  • Advanced ergonomic design ensures good comfort in all welding positions
  • Easy maintenance and replacement of wear parts
Böhler MT G torches

AIR COOLED TORCHES

The four air cooled Böhler MT xxx G torches are very robust, durable and well protected against mechanical deformation. The torch necks and gas nozzles are nickel-plated to prevent the formation of weld spatter. The low weight of the cable and the torch allows comfortable welding.

AIR COOLED TORCHES

Product

Technical data (EN 60 974-7) 

Böhler MT 150 G

  • Load: 170 A CO2, 170 A mixed gas*
  • Duty cyle: 60 %
  • Wire-Ø: 0,8-1,0 mm

Air cooled (available in 3 m & 4 m versions)

*: [M21 (DIN EN ISO 14175)]

Product

Technical data (EN 60 974-7) 

Böhler MT 250 G

  • Load: 230 A CO2, 220 A mixed gas*
  • Duty cyle: 60 %
  • Wire-Ø: 0,8-1,2 mm

Air cooled (available in 3 m & 4 m versions)

*: [M21 (DIN EN ISO 14175)]

Product

Technical data (EN 60 974-7) 

Böhler MT 300 G

  • Load: 280 A CO2, 260 A mixed gas*
  • Duty cyle: 60 %
  • Wire-Ø: 0,8-1,6 mm

Air cooled (available in 3 m & 4 m versions)

*: [M21 (DIN EN ISO 14175)]

Product

Technical data (EN 60 974-7) 

Böhler MT 350 G

  • Load: 330 A CO2, 310 A mixed gas*
  • Duty cyle: 60 %
  • Wire-Ø: 0,8-1,6 mm

Air cooled (available in 3 m & 4 m versions)

*: [M21 (DIN EN ISO 14175)]

PRODUCT FEATURES

  • Light weight and very powerful
  • Premium performance, high robustness and lifetime
  • Excellent balance and ergonomic handle with ball Joint
  • Optimal handle grip with soft component
  • Massive torch neck with double fixations in handle for the toughest operating conditions
  • Solid fixed slip-on nozzle
  • Premium nickel plated gas nozzle and thermally highly loadable insulation
  • Contact tip holder including gas diffusor
  • Insulated liners as standard to prevent gas loss at the machine side Connection
  • Highly flexible and durable coaxial cable
  • Light coaxial cable (1/3 lighter than the standard on the market)

USER BENEFITS

  • Long lifetime of the torch reduces recurring investment costs
  • Higher productivity due to high heat resistance
  • Time saving thanks to easy maintenance and replacement of wear parts
  • Weight saving considerably reduces the physical strain on welders, especially for longer seams or difficult accessibility
  • High working comfort for all Welding positions (even in positional welding)
  • Time saving through quick change and proper fixation of slip-on nozzle during hot welding processes

HIGH QUALITY SPARE PARTS

  • Precisely manufactured parts with very tight tolerances ensure stable processes
  • Gas Nozzle: High quality nickel plating reduces spatter adherence by more than 30%, high temperature loadable
  • Proper fixed nozzle seat due to snap ring clamping
  • CuCrZr tips for long lasting and durable wire feeding, “high speed deep drilling” production process enables narrow tolerances and smoother surface for ideal current transfer
  • Insulated Liner and connection: No gas losses and no disturbance of power sensing
  • No additional gas diffuser made of synthetic material - less spare parts and cost, more reliable and robust
  • Torch body: Double fixation protect the neck against mechanical damage
Böhler MT W Torches

LIQUID COOLED TORCHES

Our two liquid cooled Böhler MT xxx W torches are superior due to higher load limits compared to conventional torches of the same size. Due to the cooling system, wear parts are well protected from overheating - even at high outputs. Integrated spatter protection within the gas nozzles make these torches particularly resistant and robust.

LIQUID COOLED TORCHES

Product

Technical data (EN 60 974-7) 

Böhler MT 440 W

  • Load: 500 A CO2, 450 A mixed gas*
  • Duty cyle: 100 %
  • Wire-Ø: 0,8-1,6 mm

Liquid cooled (available in 3 m & 4 m versions)

*: [M21 (DIN EN ISO 14175)]

Product

Technical data (EN 60 974-7) 

Böhler MT 540 W

  • Load: 500 A CO2, 450 A mixed gas*
  • Duty cyle: 100 %
  • Wire-Ø: 0,8-1,6 mm

Liquid cooled (available in 3 m & 4 m versions)

*: [M21 (DIN EN ISO 14175)]

PRODUCT FEATURES

  • Premium performance, high robustness and lifetime
  • Excellent balance and ergonomic handle with ball joint
  • Optimal handle grip with soft component
  • Massive torch neck with triple fixations in handle for the toughest operating conditions
  • Premium nickel plated gas nozzle and thermally highly loadable insulation
  • Long gas transport distance for excellent consistent gas coverage
  • Contact tip holder including gas diffusor
  • Insulated liners as standard to prevent gas loss at the machine side connection
  • One flexible cable assembly for all liquid cooled torches without separate gas hose

USER BENEFITS

  • High load limits allow to use a high range of different wires for welding
  • Higher productivity due to high heat resistance
  • Long lifetime of the torch reduces recurring investment costs
  • Time saving thanks to easy maintenance and replacement of wear parts
  • High working comfort for all welding positions (even in positional welding)
  • Reduction of storage and maintenance costs due to the use of the same hoses and cables for both liquid cooled torches

HIGH QUALITY SPARE PARTS

  • Precisely manufactured parts with very tight tolerances ensure stable processes
  • Gas Nozzle high quality nickel-plated nozzle reduces spatter adhesion by more than 30%.
  • CuCrZr tips for long lasting and durable wire feeding, “high speed deep drilling” production process enables narrow tolerances and smoother surface for ideal current transfer
  • Insulated Liner and connection: No gas losses and no disturbance of power sensing.
  • No additional gas diffuser made of synthetic material - less spare parts and cost, more reliable and robust
  • Torch body: Triple fixation protect the neck against mechanical damage
  • Cable assembly: Solid and robust threaded connections.
TIG Torches

TIG Torches

The range of Böhler Welding TIG torches has been developed in order to offer the welder a work tool with technical-functional characteristics that enhance power source performance and which ensures, in all welding positions, high quality standards in terms of results obtained.

ST TORCHES

TIG torches designed to offer the ideal combination of precision and robustness for TIG welding operations. The grip is made from highly resistant material with a non-slip finish. Excellent ergonomics and light weight make these torches easy to handle and precise in any situation. Particular care has gone into the design of the cable connections to ensure maximum flexibility, low wear and a high number of operating cycles. ST Up&Down and DigiTig torches are equipped with on-board controls for parameters like welding current, welding program selection and many more. ST TIG torches are all designed to withstand humidity and harsh environments and to perform superbly even under the most challenging operating conditions.

ST_ST Up&down_ST DigiTig

ST FX TORCHES

The ST FX series features the same precision, robust design and ergonomics as the ST series but incorporates a gas nozzle made from a flexible material that the welder can bend as he likes in any direction. This greatly facilitates welding in challenging positions like overhead and vertical as well as welding in confined spaces.

As with the ST series, the ST FX series is available in single button, Up&Down and DigiTig versions.

Böhler Welding ST FX Torches

ST MP TORCHES

The ST MP series features the same precision, robust design and ergonomics as the ST series but incorporates a movable, multi-position gas nozzle that allows the welder to rotate the tip in whatever direction he pleases. This greatly facilitates welding in challenging positions like overhead, vertical and others.

As with the ST series, the ST MP series is available in single button, Up&Down and DigiTig versions.

ST MP TORCHES

FEATURES & BENEFITS

ROTATING NOZZLE (ST TORCHES)

  • Various versions of torch body are available to suit different welding operation
  • Gas nozzle can be rotated through 30° to the left and right of the grip on all models

FLEXIBLE ROTATING NOZZLE (ST FX TORCHES)

  • Various versions of torch body are available to suit different welding operation
  • Gas nozzle can be bent in all directions on all versions

 

MULTI-POSITION GAS NOZZLE (ST MP TORCHES)

  • Various versions of torch body are available to suit different welding operation
  • Gas nozzle can be rotated with two degrees of freedom on all models

 

HIGH SPEED COMMUNICATION

  • CAN BUS line for high speed, high capacity data transmission between the torch and the power source (DigiTig model)

ROBUST MATERIALS

  • Flexible and robust cable connector is designed to ensure an extended working life, and has been subjected to rigorous cyclic fatigue testing

DAMP-PROOF CONTROL BUTTON

  • Damp-proof buttons in soft, silicone rubber
  • Tested for 5,000,000 cycles.
  • Entire torch is subjected to the most severe resistance tests

TOTAL CONTROL OVER WELDING

  • Control all the main welding parameters by means of practical on-board control buttons
  • TIG torches offer a wide range of effective welding functions

TWO STEP MODE

  • If you press the start/stop button and hold it down, you start welding with a preset current up slope
  • As soon as you release the button, the arc is shut down either instantly or with a gradual down slope

 

FOUR STEP MODE

  • With this system, you can use the start/ stop button to strike the arc and start welding without having to hold the button down
  • This system also lets you determine pre and post-gas times independently

 

BI-LEVEL FUNCTION

  • This function lets you switch rapidly from one level of welding current to another (both preset) simply by double-clicking the start/stop button.

 

RE-START FUNCTION

  • This function lets you extinguishing the arc immediately during the down slope or recommence welding with a preset up slope.

 

ST DIGITIG

  • DigiTiG is an intelligent system for sending and receiving information - essential to boost the performance and efficiency of the welding process.
  • A LED display on the grip visualises preset parameters (welding program, welding power, etc.).
  • The torch also contains an on/off button and a joystick for navigating around the function menu. The joystick lets you select channel and adjust the displayed parameter.

 

 

ST/ST UP&DOWN

  • The ST (single button) series comes with a large, practical control button.
  • Up&Down torch versions give you direct control over welding power.
  • Power sources with welding program memories also let you use the Up&Down button to scroll through available programs.
  • The Up&Down button features a new, ergonomic design that significantly improves comfort and sensitivity, and lets you operate the control with the smallest movements of your finger.

 

 

 

ACCESSORIES

Böhler Welding can supply all the accessories and spares you need to keep your torch in perfect working order and to be ready for the next job.

OVERVIEW MODELS

 

ST 1500 u/d

ST 1700 u/d

ST 2200 u/d

X% (40°C)

35%

35%

35%

DC

AC

150 A

120 A

170 A

140 A

220 A

180 A

Ø mm

0,5-2,4 mm

0,5-2,4 mm

0,5-2,4 mm

m

4m-8m

4m-8m

4m-8m

 

ST 2500 u/d

ST 3000 u/d

ST 4000 u/d

X% (40°C)

100%

100%

100%

DC

AC

250 A

200 A

300 A

240 A

400 A

320 A

Ø mm

0,5-4,0 mm

0,5-4,0 mm

0,5-4,0 mm

m

4m-8m

4m-8m

4m-8m

 

ST 1500 FX u/d

ST 1700 FX u/d

X% (40°C)

35%

35%

DC

AC

125 A

90 A

150 A

105 A

Ø mm

0,5-2,4 mm

0,5-2,4 mm

m

4m-8m

4m-8m

 

ST 2500 FX u/d

ST 3000 FX u/d

X% (40°C)

100%

100%

DC

AC

225 A

160 A

250 A

175 A

Ø mm

0,5-4,0 mm

0,5-4,0 mm

m

4m-8m

4m-8m

 

ST 1500 MP u/d

ST 1700 MP u/d

X% (40°C)

35%

35%

DC

AC

115 A

80 A

140 A

100 A

Ø mm

0,5-2,4 mm

0,5-2,4 mm

m

4m-8m

4m-8m

 

ST 2500 MP u/d

ST 3000 MP u/d

X% (40°C)

100%

100%

DC

AC

225 A

160 A

250 A

175 A

Ø mm

0,5-4,0 mm

0,5-4,0 mm

m

4m-8m

4m-8m

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