Long Products

BÖHLER A903 (UNS S32205) is the most common stainless ferritic-austenitic Cr-Ni-Mo steel with nitrogen addition. In addition to good strength properties, this steel offers high corrosion resistance, especially against stress corrosion cracking in chloride-containing solutions, and is resistant to intergranular corrosion up to 300°C. The alloy should not be used at temperatures above 300°C due to embrittlement. Heat treatment after welding is not necessary. Required surface finish: pickled, scale-free heat treated or machined. Commonly used in the oil and gas industry, hydroelectric power, pressure vessels, pulp and paper industry, components and chemical tanks, such as parts for separators and heat exchangers and parts in the paper industry, oil and gas extraction , compressors, seawater desalination.

BÖHLER A911SA is a ferritic-austenitic stainless steel of Type 25%Cr with PREN of min. 40. It offers excellent corrosion resistance against general corrosion, stress corrosion cracking, corrosion fatigue, pitting, crevice and erosion corrosion and possessing very high mechanical strength properties. However, it contains less copper compared to other super Duplex SS but a deliberate addition of tungsten instead, claimed to selectively improve corrosion resistance. Good weldability, post weld heat treatment not necessary. Max. temperature for long periods of service: 280°C (535°F ) / (300°C/570°F possible for short periods). Surface condition for optimum corrosion resistance: pickled or machined. Components in offshore, waste water, sea water desalination and chemical plants with aggressive chloride-containing media e.g. heat exchangers, separator parts, compressor and pump components, turbine blades.

BÖHLER K110 is a 12% ledeburitic chromium steel and corresponds to material number 1.2379 (X153CrMoV12, D2). This tool steel combines the advantages of conventional 12% ledeburitic chromium steels with those of advanced tool steels. In the group of 12% ledeburitic chromium steels, BÖHLER K110 offers the best combination of wear resistance, compressive strength and toughness, for which reason it is used in virtually all cold work applications. Its advantageous tempering behavior with a pronounced secondary hardness maximum also enables the use of advanced coatings. This also makes BÖHLER K110 suitable for complex tools requiring a high degree of dimensional stability and shape stability.

BÖHLER K294 MICROCLEAN is a cold work tool steel manufactured using powder metallurgy and belongs to the group of 10% vanadium steels. The high content of vanadium carbides makes this steel highly resistant to wear. The toughness is at the same level as conventional 12% chromium steels. BÖHLER K294 MICROCLEAN is used in situations where wear resistance is the decisive factor and toughness is of secondary importance.

BÖHLER K305 belongs to the group of 5% chromium steels and corresponds to the material 1.2363 (X100CrMoV5, A2). Compared to conventional tool steels with 1% carbon and low chromium content, BÖHLER K305 has significantly better through hardenability and wear resistance. This class of 5% chromium steels is used in situations where grades like 1.2842 are no longer sufficient in terms of wear resistance and through hardenability but materials like 1.2379 are not yet required. BÖHLER K305 is used for punching and cutting tools, die plates and inserts, thread cutting tools and machine knives in the wood, paper and recycling industries.

BÖHLER K340 ISODUR belongs to the group of 8% chromium steels. This tool steel is produced using the electro-slag remelting (ESR) process developed by BÖHLER. This re-melting technology ensures the lowest micro and macro segregation as well as excellent purity and uniformity of the material. Compared to conventional 12% chromium steels, BÖHLER K340 ISODUR offers significantly better toughness, hardening response and higher resistance to adhesive wear. This material is therefore used in virtually all cold work applications in situations where tool steels like 1.2379 are insufficient in terms of adhesive wear resistance and toughness. K340 ISODUR also features better machinability and reduces the risk of stress cracking during electrical discharge machining.

BÖHLER K353 belongs to the group of conventionally produced 8% chromium steels. It is used in situations where chipper steels like 1.2360 are insufficient in terms of wear resistance and tool steels like 1.2379 (D2) do not have sufficient toughness. BÖHLER K353 is especially suitable for industrial knives for the woodworking industry. It is also used for stamping and cutting tools.

BÖHLER K360 ISODUR belongs to the group of 8% chromium steels. This tool steel is produced using the electro-slag remelting (ESR) process developed by BÖHLER. This re-melting technology ensures the lowest micro and macro segregation as well as excellent purity and uniformity of the material. The alloy composition with higher molybdenum and vanadium content makes BÖHLER K360 ISODUR even more wear resistant than BÖHLER K340 ISODUR. Compared to tool steels like 1.2379 (D2), this combination of better toughness and wear resistance offers significant advantages for punching and cutting tools.

BÖHLER K390 MICROCLEAN is a high-alloyed, high-performance cold work tool steel manufactured using powder metallurgy. This material has the highest alloy content in the group of cold work tool steels with high vanadium content. The high alloy content gives this material outstanding wear resistance. At the same time, the powder metallurgical manufacturing process creates a uniform matrix with finely distributed primary carbides. Among other things, this leads to good material toughness. BÖHLER K390 MICROCLEAN is a problem solver for applications requiring extremely high wear resistance and compressive strength.

BÖHLER K460 corresponds to the material 1.2510 (100MnCrW4, O1) and has comparable properties to the popular tool steel 1.2842. Additional alloying with tungsten achieves higher resistance to abrasive wear compared to the tool steel 1.2842. BÖHLER K460 offers the advantage of simple heat treatment with low hardening temperatures and single tempering. However, this characteristic tempering behaviour limits the use of advanced coatings. The material has a good hardening response, but only moderate through hardenability. BÖHLER K460 is used for punching and cutting tools, plastic molds, thread cutting tools and machine knives in the wood, paper and recycling industries.

BÖHLER K490 MICROCLEAN is a high-performance cold work tool steel with a balanced property profile, manufactured using powder metallurgy. This powder metallurgical tool steel offers an outstanding combination of high wear resistance, compressive strength, toughness and very good machinability. Thanks to the resulting flexibility, BÖHLER K490 MICROCLEAN is used in virtually all cold work applications, and in many cases this material is the first choice for newly developed tools. The commonly used hardening temperatures of BÖHLER K490 MICROCLEAN also enable shared heat treatment with popular cold work tool steels (1.2379, D2), making it very economical in terms of heat treatment.

BÖHLER K888 MATRIX – This MATRIX steel offers an excellent combination of high toughness and high compressive strength. MATRIX materials have high toughness, which is a critical factor in many applications. However, the hardness achievable with commonly used MATRIX steels often limits the potential applications. BÖHLER K888 MATRIX breaks through this barrier and offers the best of both worlds of matrix steels and high alloy tool steels. BÖHLER K888 MATRIX is a unique problem solver in situations where high compressive strength and toughness are required. Its advantageous tempering behavior with a pronounced secondary hardness maximum also enables the use of advanced coatings.

BÖHLER K890 MICROCLEAN is a high-performance cold work tool steel manufactured using powder metallurgy. It features good toughness, very high compressive strength and excellent fatigue strength. This favorable combination of properties can avoid chipping damages to tools. BÖHLER K890 MICROCLEAN is not only used in cold work applications, but also in mold making.

BÖHLERL718 API (UNS N07718) is a high-strength, corrosion-resistant nickel-chromium-iron-molybdenum material with excellent corrosion resistance, especially in H2S and CO2 environments. The alloy is age-hardenable due to the addition of niobium, titanium and aluminium. BÖHLER L718 API is recognised by the oil industry for its simple and cost-effective production in combination with good tensile, fatigue, creep and fracture strength and is used in a wide range of applications in this sector. BÖHLER L718 API has excellent weldability and is resistant to cracking after welding. The material can be used at high temperatures. BÖHLER L718 API is available in the NACE/API 6A CRA versions with a minimum yield strength of 120/140 ksi and also in the high-strength version with 150 ksi. All hardness grades are suitable for sour service and can be used for pressurising and pressure-controlling equipment in corrosive environments. Typical applications include packers, pumps, connectors and fasteners as well as gate valves, throttle spindles, pipework hangers and fire safe valves, but also a wide range of downhole and completion components, nuclear and surface applications.

BÖHLER M303 is a corrosion-resistant, martensitic chromium steel with very good toughness, corrosion resistance, good wear resistance and improved machinability and polishability. Compared to 1.2316, BÖHLER M303 has better homogeneity and is approved for food and beverage contact.

BÖHLER M303 ISOPLAST corresponds to a remelted BÖHLER M303 . The variation in the production route enables greater toughness and polishability thanks to higher purity and improved homogeneity. Also available as product variant BÖHLER M303HH ISOPLAST (high-hard variant).

BÖHLER M310 ISOPLAST is a corrosion-resistant, martensitic chromium steel which, through electroslag remelting and optimization of the chemical composition, has a good homogeneity and a balanced hardness-toughness-corrosion resistance ratio.

BÖHLER M333 ISOPLAST is a corrosion-resistant, martensitic plastic mold steel with excellent polishability and toughness for products with highest surface requirements. BÖHLER M333 ISOPLAST is also approved for food and beverage contact.

BÖHLER M390 MICROCLEAN is a corrosion-resistant, martensitic chromium steel produced by powder metallurgy. Due to its alloy design, this steel has very high wear resistance and good corrosion resistance. In addition, BÖHLER M390 MICROCLEAN is approved for food and beverage contact.

BÖHLER MC90 INTERMET is the revolutionary cutting material supporting enhanced requirements for improved productivity and highest quality in the gear cutting industry. Its unique alloying composition and properties build the basis for the next generation of tools competing in spheres, where up to now only cemented carbide was applied. Hardenability up to 68 HRC.

BÖHLER N685 is a corrosion-resistant steel with molybdenium and vanadium additions in the form of bars, wire, forgings, and forging stock. These products have been used typically for parts in engineering and medical applications requiring hardness up to 58 HRC and resistance to wear, corrosion, and oxidation, but usage is not limited to such applications.

BÖHLER N695 is a Chromium alloyed stainless steel with high hardness, wear resistance and good corrosion resistance in the hardened and tempered condition. this grade is typically used for parts requiring hardness up to 58 HRC and resistance to wear, corrosion, and oxidation, e.g. balls, rollers, needles and rings for corrosion resistant bearings, but usage is not limited to such applications.

BÖHLER S390 MICROCLEAN – “The decathlete” This grade is our PM steel with many positive usage properties. For twist drills, taps, mills, broaches, or cold-work applications, BÖHLER S390 MICROCLEAN is always a high performer.

BÖHLER S590 MICROCLEAN – “The expert” High-speed steel manufactured in a powder metallurgy process, with good hot hardness, compressive strength, and wear resistance. PM technology gives it good toughness and excellent workability, such as the best machinability.

BÖHLER S600 – “The high-speed steel” Ideal for mills, twist drills, and taps, broaches, cold-work tools. BÖHLER S600 is the most commonly used high-speed steel and is the starting material for our customers who deal with high-speed steel.

BÖHLER W300 ISOBLOC is a 5% chromium steel and corresponds to material number 1.2343 (X37CrMoV5-1). Produced via the electroslag remelting process (ESR), this tool steel has very high hot toughness as well as good hot hardness and very good resistance against heat-checkings. The combination of these properties makes it a top performer in high- and low-pressure die casting as well as in closed-die and open-die forging. In addition, this material has very good polishability and is therefore also often used as a molding material for plastic injection molds.

BÖHLER W300 ISODISC is a 5% chromium steel and corresponds to material number 1.2343 (X37CrMoV5-1). This common tool steel has good hot toughness as well as a high hot hardness and a high resistance against heat-checkings. The combination of these properties makes it a standard choice in extrusion, forging and low-pressure die casting. This material is also available as W300 ISOBLOC which is a remelted grade with improved cleanliness, homogeneity and toughness.

BÖHLER W302 ISOBLOC is a 5% chromium steel and corresponds to material number 1.2344 (X40CrMoV5-1). Produced via the electroslag remelting process (ESR), this tool steel has very high hot toughness as well as very high hot hardness and a very good resistance against heat-checkings. The combination of these properties makes it a top performer in closed- and open-die forging as well as in high- and low-pressure die casting. In addition, this material has very good polishability and is therefore also often used as a molding material for plastic injection molds.

BÖHLER W302 ISODISC is a 5% chromium steel and corresponds to material number 1.2344 (X40CrMoV5-1). This common tool steel has good hot toughness as well as a high hot hardness and a high resistance against heat-checkings. The combination of these properties makes it a standard choice in extrusion, forging and low-pressure die casting. This material is also available as W302 ISOBLOC which is a remelted grade with improved cleanliness, homogeneity and toughness.

BÖHLER W303 ISODISC is a 5% chromium steel and corresponds to material number 1.2367 (X38CrMoV5-3). This tool steel has good hot toughness as well as a very high hot hardness and resistance against heat-checkings. Compared to an X37CrMoV5-1 (material number 1.2343), the steel has an increased molybdenum content, which significantly increases its thermal resistance and thus makes it the ideal material in die closed-die forging, open-die forging and extrusion.

BÖHLER W350 ISOBLOC is a material produced by the electroslag remelting process (ESR) which is particularly suitable for use in large casting and forging molds. Although the steel can be classified as a 5% chromium steel, the chemical composition has been chosen to provide the best possible through-hardenability without any loss of toughness or resistance against heat-checkings. These properties make the steel the perfect choice to produce very large die casting molds, for example for mega- or giga-casting.

BÖHLER W360 ISOBLOC is a material produced by the electroslag remelting process (ESR), which has been specially adapted for use at high tool hardnesses in the range of 51-57 HRC. Although the steel can be classified as a 5% chromium steel, the increased carbon and molybdenum content coupled with state-of-the-art manufacturing technology ensures that BÖHLER W360 ISOBLOC still shows a very good toughness and an exceptionally good thermal resistance, even at high hardness levels. These properties make the steel the perfect choice for smaller components in the die casting sector (e.g., mold inserts, cores, core pins, ejector pins, etc.). The material also is frequently the preferred choice for closed-die and open-die forging tools due to its high wear resistance. Because of this excellent wear resistance and the high toughness, BÖHLER W360 ISOBLOC is also frequently used for cold work applications and as a molding material for plastic injection molds. The Steel also is available as powder material for metal-3D-printing under the brand name BÖHLER W360 AMPO.

BÖHLER W400 VMR is a vacuum remelted material specially developed for tools with complex structures. The steel can be assigned to the 5% chromium steels and has a very high purity due to the special manufacturing technology. Because of its high degree of purity, the excellent homogeneity and the special alloying concept, BÖHLER W400 VMR is one of the hot work tool steels with the highest reachable toughness values. Therefore, this material is a problem solver in many areas when standard grades are no longer sufficient. In addition, Böhler W400 VMR has outstanding polishability. For this reason, the steel is also popular as a molding material for plastic injection molds.

BÖHLER W403 VMR is a vacuum remelted material which was developed as a problem solver for tools for where a standard solution is no longer sufficient. The steel can be assigned to the 5% chromium steels and has a very high purity due to the special manufacturing technology. In addition, the increased molybdenum content leads to improved thermal resistance as well as wear resistance, which makes BÖHLER W403 VMR an all-rounder that is often used for highly stressed dies in the die casting sector. In addition, Böhler W403 VMR has outstanding polishability. For this reason, the steel is also popular as a molding material for plastic injection molds.

BÖHLER W720 VMR is not a classic hot work tool steel, but an ultra-high strength maraging steel. Compared to quenched and tempered steels, the material generates its high strength not through a hardened and tempered martensitic structure with a high carbon content and secondary hardening carbides, but through the precipitation of intermetallic phases from a tough nickel martensitic matrix. BÖHLER W720 VMR corresponds to material number 1.6358 (X2NiCoMoTi18-9-5) and has proven to be ideally suited for many tool steel applications in cold and hot work (e.g., for extrusion stems) up to 450 °C.