Special cutting tools are custom Cemented Carbide, HSS, PCD, or CBN tools with tailored geometry and coatings to combine operations and boost throughput. With precision holders and internal coolant, they machine automotive, aerospace, medical, hydraulic, and mold components efficiently.
Special cutting tools are custom‑engineered cutters designed to meet specific machining requirements, consolidate operations, and increase productivity. The process begins with application analysis (material, tolerances, cycle time), followed by tool concepting using CAD/CAM and kinematic simulation. Tools are manufactured from solid Cemented Carbide, HSS‑E/PM, cermet, PCD, or CBN, selected according to workpiece material and required tool life. Geometry is tailored—multi‑step drills, form end mills, port cutters, countersink/chamfer combos, step reamers, and combination tools for drilling‑milling or bore‑chamfer‑deburr in one pass. Coatings (TiAlN, AlCrN, DLC, diamond) and edge preparations (hone, radius, chip splitters) control heat and chip flow. Tooling interfaces include HSK (hollow‑shank tool holder system), BT-taper, CAT(American steep taper concept), SK (German steep taper), hydraulic or shrink‑fit holders to achieve low runout and stability; internal coolant and through‑tool MQL support thermal management. Applications span automotive powertrain and e‑mobility components, aerospace structures, precision hydraulics/pneumatics, medical implants, mold and die, and high‑volume general machining where reduced setups, stable tolerances, and shorter cycle times are critical.
BÖHLER S290 MICROCLEAN – “The hard stuff” The unusual alloy point of this bridge material between carbide and high-speed steel gives it a hardness of up to 70 HRC. In addition to its hot hardness and good wear resistance, its compressive strength is one of the most important properties of this powder-metallurgical high-speed steel class.
Read MoreBÖHLER S390 MICROCLEAN – “The decathlete” This grade is our PM steel with many positive usage properties. For twist drills, taps, mills, broaches, or cold-work applications, BÖHLER S390 MICROCLEAN is always a high performer.
Read MoreBÖHLER S500 – “The fireproof one” In the family of conventional high-speed steels, this alloy combines excellent cutting properties with very high hot hardness.
Read MoreBÖHLER S600 – “The high-speed steel” Ideal for mills, twist drills, and taps, broaches, cold-work tools. BÖHLER S600 is the most commonly used high-speed steel and is the starting material for our customers who deal with high-speed steel.
Read MoreBÖHLER S630 – “The economical one” Tungsten-molybdenum high-speed steel with aluminum alloy for great toughness and good machinability. Universally usable for taps and twist drills, reamers, metal saws, mills of all types, and woodworking tools.
Read MoreBÖHLER S690 MICROCLEAN – “The simple one” The tough high-speed steel for challenging machining and cold forming.
Read MoreBÖHLER S705 – “The industrial one” The conventional high-speed steel for industrial applications in machining. With a well-balanced alloy position and cobalt content, this type always manages to get the job done. Cobalt-alloyed molybdenum high-speed steel with high hardness, excellent cutting properties, outstanding compressive strength, high hot hardness, and good toughness.
Read MoreBÖHLER S790 MICROCLEAN – “The 1st MICROCLEAN” High-speed steel manufactured in a powder metallurgy process, with good hot hardness, compressive strength, and wear resistance. PM technology gives it good toughness and excellent workability, including the best machinability.
Read MoreUddeholm Vanadis 23 SuperClean is a high alloyed powder metallurgical high speed steel with a good abrasive wear resistance in combination with a high compressive strength. It is suitable for demanding cold work applications like blanking of harder materials such as carbon steel or cold rolled strip steel and for cutting tools. Benefits Uddeholm Vanadis 23 SuperClean is a powder metallurgical tool steel offering an excellent combination of wear resistance and toughness. The machinability and grindability are superior to conventional high speed steel and so is the dimensional stability after heat treatment. The superclean powder metallurgy process ensures that the cleanliness is on a high level with a low amount of non-metallic inclusions. In east/south east asian countries served by Assab, Uddeholm Vanadis 23 SuperClean is sold as Assab PM 23. Standard specification W.nr 1.3395 / AISI D2 / AFNOR Z130 WDCV 6.5.4.3
Read MoreUddeholm Vanadis 30 SuperClean is a cobalt alloyed powder metallurgy high speed steel with excellent compressive strength and good abrasive wear resistance. Uddeholm Vanadis 30 SuperClean is suitable for demanding cold work applications and for cutting tools as an alternative to AISI M42 or other co-alloyed HSS. The PM process gives a good machinability and grindability as well as a good dimension stability during heat treatment. In east/south east asian countries served by Assab, Uddeholm Vanadis 30 SuperClean is sold as Assab PM 30 Superclean. Benefits Good wear resistance High hot hardeness and temper back resistance High compressive strength Standard specification W.nr 1.3294 / AISI D2 / AFNOR Z130 KWDCV 9.6.5.4.3
Read MoreUddeholm Vanadis 60 SuperClean is a high alloyed powder metallurgical high speed steel suitable for very demanding cold work applications and for cutting tools. The high carbon and alloying content, Co, Mo, W and V, gives an extremely high compressive strength, 69 HRC, combined with a very good abrasive wear resistance. For cutting tool applications Uddeholm Vanadis 60 SuperClean offers a unique combination of high wear resistance, hot hardness and good toughness compared to all other HSS. The P/M process ensures a good machinability and grindability together with a good dimensional stability during heat treatment. In east/south east asian countries served by Assab Uddeholm Vanadis 60 SuperClean is sold as Assab PM 60 Superclean. Benefits Excellent wear resistance for long run tooling Highest hot hardeness and temper back resistance Highest compressive strength Standard specification AISI D2 / AFNOR Z230 KDWVC 11.7.7.7.4
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