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Roll Forming

Roll forming bends sheet metal through successive roll stations to create precise profiles. Using steel, stainless steel, and aluminum with hardened roll tooling, it produces structural parts, tubes, frames, and construction profiles with high accuracy and repeatability.

Roll forming is a continuous metal‑forming process in which a strip or coil of sheet metal passes through a series of precisely aligned roll stations that gradually bend it into a desired profile. Each station applies incremental deformation, minimizing internal stresses and ensuring tight dimensional tolerances. The process supports steel, stainless steel, aluminum, and high‑strength low‑alloy (HSLA) grades, chosen for their formability and final strength requirements. Tooling consists of hardened, advanced Cold Work Tool Steels and HSS roll sets, stands, shafts, and guides designed to withstand cyclic loading and abrasive wear. Advanced tooling may include quick‑change roll cassettes, integrated punching units, cutoff dies, and inline welding systems for tube and structural profiles. Process parameters such as feed speed, roll alignment, and lubrication are critical for surface quality and profile accuracy. Roll‑formed products are widely used in automotive structures, construction components, window and door frames, shelving systems, rails, tubes, and energy‑sector support profiles due to their high consistency, efficiency, and cost‑effectiveness in long‑run production.

Related Products

  • BÖHLER K110

    BÖHLER K110 is a 12% ledeburitic chromium steel and corresponds to material number 1.2379 (X153CrMoV12, D2). This tool steel combines the advantages of conventional 12% ledeburitic chromium steels with those of advanced tool steels. In the group of 12% ledeburitic chromium steels, BÖHLER K110 offers the best combination of wear resistance, compressive strength and toughness, for which reason it is used in virtually all cold work applications. Its advantageous tempering behavior with a pronounced secondary hardness maximum also enables the use of advanced coatings. This also makes BÖHLER K110 suitable for complex tools requiring a high degree of dimensional stability and shape stability.

    BÖHLER K110

    • Compressive strength 40%
    • Dimensional stability in heat treatment 60%
    • Toughness 20%
    • Wear resistance abrasive 60%
    • Wear resistance adhesive 40%
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    Datasheet
    • Cold Work
    • AISI D2
    • EN X153CrMoV12
    • SEL 1.2379
    • UNS ~T30402
    • EN ISO 4957
    Datasheet

    BÖHLER K110 is a 12% ledeburitic chromium steel and corresponds to material number 1.2379 (X153CrMoV12, D2). This tool steel combines the advantages of conventional 12% ledeburitic chromium steels with those of advanced tool steels. In the group of 12% ledeburitic chromium steels, BÖHLER K110 offers the best combination of wear resistance, compressive strength and toughness, for which reason it is used in virtually all cold work applications. Its advantageous tempering behavior with a pronounced secondary hardness maximum also enables the use of advanced coatings. This also makes BÖHLER K110 suitable for complex tools requiring a high degree of dimensional stability and shape stability.

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  • BÖHLER K360 ISODUR

    BÖHLER K360 ISODUR belongs to the group of 8% chromium steels. This tool steel is produced using the electro-slag remelting (ESR) process developed by BÖHLER. This re-melting technology ensures the lowest micro and macro segregation as well as excellent purity and uniformity of the material. The alloy composition with higher molybdenum and vanadium content makes BÖHLER K360 ISODUR even more wear resistant than BÖHLER K340 ISODUR. Compared to tool steels like 1.2379 (D2), this combination of better toughness and wear resistance offers significant advantages for punching and cutting tools.

    BÖHLER K360 ISODUR

    • Compressive strength 60%
    • Dimensional stability in heat treatment 80%
    • Toughness 60%
    • Wear resistance abrasive 80%
    • Wear resistance adhesive 80%
    Read More
    Datasheet
    • Cold Work
    Datasheet

    BÖHLER K360 ISODUR belongs to the group of 8% chromium steels. This tool steel is produced using the electro-slag remelting (ESR) process developed by BÖHLER. This re-melting technology ensures the lowest micro and macro segregation as well as excellent purity and uniformity of the material. The alloy composition with higher molybdenum and vanadium content makes BÖHLER K360 ISODUR even more wear resistant than BÖHLER K340 ISODUR. Compared to tool steels like 1.2379 (D2), this combination of better toughness and wear resistance offers significant advantages for punching and cutting tools.

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  • BÖHLER K390 MICROCLEAN

    BÖHLER K390 MICROCLEAN is a high-alloyed, high-performance cold work tool steel manufactured using powder metallurgy. This material has the highest alloy content in the group of cold work tool steels with high vanadium content. The high alloy content gives this material outstanding wear resistance. At the same time, the powder metallurgical manufacturing process creates a uniform matrix with finely distributed primary carbides. Among other things, this leads to good material toughness. BÖHLER K390 MICROCLEAN is a problem solver for applications requiring extremely high wear resistance and compressive strength.

    BÖHLER K390 MICROCLEAN

    • Compressive strength 100%
    • Dimensional stability in heat treatment 100%
    • Toughness 80%
    • Wear resistance abrasive 100%
    • Wear resistance adhesive 100%
    Read More
    Datasheet
    • Cold Work
    Datasheet

    BÖHLER K390 MICROCLEAN is a high-alloyed, high-performance cold work tool steel manufactured using powder metallurgy. This material has the highest alloy content in the group of cold work tool steels with high vanadium content. The high alloy content gives this material outstanding wear resistance. At the same time, the powder metallurgical manufacturing process creates a uniform matrix with finely distributed primary carbides. Among other things, this leads to good material toughness. BÖHLER K390 MICROCLEAN is a problem solver for applications requiring extremely high wear resistance and compressive strength.

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  • BÖHLER K888 MATRIX

    BÖHLER K888 MATRIX – This MATRIX steel offers an excellent combination of high toughness and high compressive strength. MATRIX materials have high toughness, which is a critical factor in many applications. However, the hardness achievable with commonly used MATRIX steels often limits the potential applications. BÖHLER K888 MATRIX breaks through this barrier and offers the best of both worlds of matrix steels and high alloy tool steels. BÖHLER K888 MATRIX is a unique problem solver in situations where high compressive strength and toughness are required. Its advantageous tempering behavior with a pronounced secondary hardness maximum also enables the use of advanced coatings.

    BÖHLER K888 MATRIX

    • Compressive strength 80%
    • Dimensional stability in heat treatment 100%
    • Toughness 100%
    • Wear resistance abrasive 40%
    • Wear resistance adhesive 40%
    Read More
    Datasheet
    • Cold Work
    Datasheet

    BÖHLER K888 MATRIX – This MATRIX steel offers an excellent combination of high toughness and high compressive strength. MATRIX materials have high toughness, which is a critical factor in many applications. However, the hardness achievable with commonly used MATRIX steels often limits the potential applications. BÖHLER K888 MATRIX breaks through this barrier and offers the best of both worlds of matrix steels and high alloy tool steels. BÖHLER K888 MATRIX is a unique problem solver in situations where high compressive strength and toughness are required. Its advantageous tempering behavior with a pronounced secondary hardness maximum also enables the use of advanced coatings.

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  • BÖHLER K890 MICROCLEAN

    BÖHLER K890 MICROCLEAN is a high-performance cold work tool steel manufactured using powder metallurgy. It features good toughness, very high compressive strength and excellent fatigue strength. This favorable combination of properties can avoid chipping damages to tools. BÖHLER K890 MICROCLEAN is not only used in cold work applications, but also in mold making.

    BÖHLER K890 MICROCLEAN

    • Compressive strength 80%
    • Dimensional stability in heat treatment 100%
    • Toughness 100%
    • Wear resistance abrasive 60%
    • Wear resistance adhesive 60%
    Read More
    Datasheet
    • Cold Work
    Datasheet

    BÖHLER K890 MICROCLEAN is a high-performance cold work tool steel manufactured using powder metallurgy. It features good toughness, very high compressive strength and excellent fatigue strength. This favorable combination of properties can avoid chipping damages to tools. BÖHLER K890 MICROCLEAN is not only used in cold work applications, but also in mold making.

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  • BÖHLER S390 MICROCLEAN

    BÖHLER S390 MICROCLEAN – “The decathlete” This grade is our PM steel with many positive usage properties. For twist drills, taps, mills, broaches, or cold-work applications, BÖHLER S390 MICROCLEAN is always a high performer.

    BÖHLER S390 MICROCLEAN

    • Compressive strength 80%
    • Grindability 60%
    • Red hardness 80%
    • Toughness 80%
    • Wear resistance 80%
    • Edge stability 80%
    Read More
    Datasheet
    • Cutting Tools
    • Automotive
    Datasheet

    BÖHLER S390 MICROCLEAN – “The decathlete” This grade is our PM steel with many positive usage properties. For twist drills, taps, mills, broaches, or cold-work applications, BÖHLER S390 MICROCLEAN is always a high performer.

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  • BÖHLER S393 MICROCLEAN

    BÖHLER S393 MICROCLEAN – “Standardized” This grade complies with the ASTM A600 AISI T15 material standard with higher carbon content. With MICROCLEAN technology, this material shows excellent reliability in many cutting and cold-work applications.

    BÖHLER S393 MICROCLEAN

    • Compressive strength 80%
    • Grindability 60%
    • Red hardness 80%
    • Toughness 80%
    • Wear resistance 80%
    • Edge stability 80%
    Read More
    Datasheet
    • Cutting Tools
    • AISI ~ T15
    • ASTM A600
    Datasheet

    BÖHLER S393 MICROCLEAN – “Standardized” This grade complies with the ASTM A600 AISI T15 material standard with higher carbon content. With MICROCLEAN technology, this material shows excellent reliability in many cutting and cold-work applications.

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  • BÖHLER S590 MICROCLEAN

    BÖHLER S590 MICROCLEAN – “The expert” High-speed steel manufactured in a powder metallurgy process, with good hot hardness, compressive strength, and wear resistance. PM technology gives it good toughness and excellent workability, such as the best machinability.

    BÖHLER S590 MICROCLEAN

    • Compressive strength 80%
    • Grindability 60%
    • Red hardness 80%
    • Toughness 60%
    • Wear resistance 60%
    • Edge stability 60%
    Read More
    Datasheet
    • Cutting Tools
    • EN HS6-5-3-8
    • SEL 1.3244
    • EN ISO 4957
    Datasheet

    BÖHLER S590 MICROCLEAN – “The expert” High-speed steel manufactured in a powder metallurgy process, with good hot hardness, compressive strength, and wear resistance. PM technology gives it good toughness and excellent workability, such as the best machinability.

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  • BÖHLER S600

    BÖHLER S600 – “The high-speed steel” Ideal for mills, twist drills, and taps, broaches, cold-work tools. BÖHLER S600 is the most commonly used high-speed steel and is the starting material for our customers who deal with high-speed steel.

    BÖHLER S600

    • Compressive strength 60%
    • Grindability 60%
    • Red hardness 60%
    • Toughness 40%
    • Wear resistance 40%
    • Edge stability 60%
    Read More
    Datasheet
    • Cutting Tools
    • Automotive
    • EN HS6-5-2C
    • SEL 1.3343
    • EN ISO 4957
    Datasheet

    BÖHLER S600 – “The high-speed steel” Ideal for mills, twist drills, and taps, broaches, cold-work tools. BÖHLER S600 is the most commonly used high-speed steel and is the starting material for our customers who deal with high-speed steel.

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  • BÖHLER S630

    BÖHLER S630 – “The economical one” Tungsten-molybdenum high-speed steel with aluminum alloy for great toughness and good machinability. Universally usable for taps and twist drills, reamers, metal saws, mills of all types, and woodworking tools.

    BÖHLER S630

    • Compressive strength 60%
    • Grindability 60%
    • Red hardness 60%
    • Toughness 40%
    • Wear resistance 40%
    • Edge stability 60%
    Read More
    Datasheet
    • Cutting Tools
    • EN HS 4-4-2 Al
    • SEL 1.3330
    Datasheet

    BÖHLER S630 – “The economical one” Tungsten-molybdenum high-speed steel with aluminum alloy for great toughness and good machinability. Universally usable for taps and twist drills, reamers, metal saws, mills of all types, and woodworking tools.

    Read More
  • BÖHLER S790 MICROCLEAN

    BÖHLER S790 MICROCLEAN – “The 1st MICROCLEAN” High-speed steel manufactured in a powder metallurgy process, with good hot hardness, compressive strength, and wear resistance. PM technology gives it good toughness and excellent workability, including the best machinability.

    BÖHLER S790 MICROCLEAN

    • Compressive strength 60%
    • Grindability 60%
    • Red hardness 40%
    • Toughness 80%
    • Wear resistance 40%
    • Edge stability 60%
    Read More
    Datasheet
    • Cutting Tools
    • Automotive
    • EN HS6-5-3C
    • SEL 1.3345
    • EN ISO 4957
    Datasheet

    BÖHLER S790 MICROCLEAN – “The 1st MICROCLEAN” High-speed steel manufactured in a powder metallurgy process, with good hot hardness, compressive strength, and wear resistance. PM technology gives it good toughness and excellent workability, including the best machinability.

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  • Uddeholm Sleipner

    Uddeholm Sleipner is a general purpose steel for cold work tooling. It has a mixed-abrasive wear profile and a good resistance to chipping. Furthermore a high hardness (>60 HRC) can be obtained after high temperature tempering. This means that surface treatments such as nitriding or PVD can be made on a high strength substrate. Also, it means that complicated shapes with hardness levels >60 HRC can be wire EDM’d from blocks with relatively thick cross-sections with a much reduced risk of cracking. Uddeholm Sleipner is recommended for medium run tooling applications where a resistance to mixed or abrasive wear and a good resistance to chipping are required. Benefits Very broad property profile Very good steel for all types of surface treatments Extremely versatile conventional tool steel for medium run cold work tooling Suitable upgrade where added chipping or wear resistance is needed over traditional AISI A2 or AISI D2 In East/South East Asian countries served by ASSAB, Uddeholm Sleipner is sold as ASSAB 88.

    Uddeholm Sleipner

    • Abrasive wear resistance 50%
    • Adhesive wear resistance 30%
    • Ductility/edge chipping resistance 25%
    • Toughness/gross cracking resistance 25%
    Read More
    • Cold Work

    Uddeholm Sleipner is a general purpose steel for cold work tooling. It has a mixed-abrasive wear profile and a good resistance to chipping. Furthermore a high hardness (>60 HRC) can be obtained after high temperature tempering. This means that surface treatments such as nitriding or PVD can be made on a high strength substrate. Also, it means that complicated shapes with hardness levels >60 HRC can be wire EDM’d from blocks with relatively thick cross-sections with a much reduced risk of cracking. Uddeholm Sleipner is recommended for medium run tooling applications where a resistance to mixed or abrasive wear and a good resistance to chipping are required. Benefits Very broad property profile Very good steel for all types of surface treatments Extremely versatile conventional tool steel for medium run cold work tooling Suitable upgrade where added chipping or wear resistance is needed over traditional AISI A2 or AISI D2 In East/South East Asian countries served by ASSAB, Uddeholm Sleipner is sold as ASSAB 88.

    Read More

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