Injection molding melts polymer and injects it into a cooled mold, then packs, cools, and ejects the part. Using PP, ABS, PC, PA and filled grades, precision tooling (cores, slides, hot runners, conformal cooling) enables high‑volume parts for automotive, medical, and electronics.
Injection molding is a cyclic process that produces complex thermoplastic or thermoset parts with high repeatability. Polymer pellets are dried (as needed) and plasticized in a heated barrel; a rotating screw melts and homogenizes the material, then injects it at controlled velocity and pressure into a closed mold via a sprue/runner/gate system. The cavity is packed to compensate shrinkage, held under pressure, then cooled (or cured for thermosets) before ejection. Critical parameters include melt and mold temperatures, screw speed, injection/packing pressure, switchover point, holding time, and cooling time; these govern dimensional stability, surface quality, and warpage. Commonly processed materials are PP, PE, ABS, PC, PA, PBT, POM, TPU, and glass‑ or mineral‑filled compounds; for thermosets, phenolics and epoxy systems. Tooling comprises hardened or hardened and tempered steel or corrosion resistant steel, copper alloys or aluminum molds with parting lines, cores/cavities, side actions, hot‑runner or cold‑runner systems, venting, conformal or conventional cooling, and surface textures/coatings. Applications span automotive interior/exterior parts, medical disposables, housings and connectors in electronics, packaging closures, appliances, and precision gears or optics.
BÖHLER M238 is a prehardened, non-corrosion-resistant plastic mould steel with good machinability. The addition of Ni guarantees uniform strength across the entire cross-section, even with large dimensions (up to 600 mm).
Read MoreBÖHLER M261 is a precipitation-hardenable steel for plastic molds that exhibits very good machinability in the as-delivered condition – solution-annealed and aged. Compared to 1.2312, BÖHLER M261 has a higher resistance to pressure and wear. By eliminating the need for additional heat treatment, the throughput time can also be significantly reduced.
Read MoreBÖHLER M303 is a corrosion-resistant, martensitic chromium steel with very good toughness, corrosion resistance, good wear resistance and improved machinability and polishability. Compared to 1.2316, BÖHLER M303 has better homogeneity and is approved for food and beverage contact.
Read MoreBÖHLER M303 ISOPLAST corresponds to a remelted BÖHLER M303 . The variation in the production route enables greater toughness and polishability thanks to higher purity and improved homogeneity. Also available as product variant BÖHLER M303HH ISOPLAST (high-hard variant).
Read MoreBÖHLER M310 ISOPLAST is a corrosion-resistant, martensitic chromium steel which, through electroslag remelting and optimization of the chemical composition, has a good homogeneity and a balanced hardness-toughness-corrosion resistance ratio.
Read MoreBÖHLER M333 ISOPLAST is a corrosion-resistant, martensitic plastic mold steel with excellent polishability and toughness for products with highest surface requirements. BÖHLER M333 ISOPLAST is also approved for food and beverage contact.
Read MoreBÖHLER M340 ISOPLAST corresponds to a corrosion-resistant, martensitic chromium steel with improved wear resistance. This is ideal for the application area of glass fiber reinforced plastics. In addition, the BÖHLER M340 ISOPLAST is approved for food and beverage contact.
Read MoreBÖHLER M368 MICROCLEAN is a corrosion-resistant, martensitic chromium steel produced by powder metallurgy. Due to the alloy concept and the production route, the steel has a high wear resistance, high corrosion resistance and high toughness. In addition, BÖHLER M368 MICROCLEAN is approved for food and beverage contact.
Read MoreBÖHLER M390 MICROCLEAN is a corrosion-resistant, martensitic chromium steel produced by powder metallurgy. Due to its alloy design, this steel has very high wear resistance and good corrosion resistance. In addition, BÖHLER M390 MICROCLEAN is approved for food and beverage contact.
Read MoreBÖHLER M398 MICROCLEAN is a corrosion-resistant, martensitic chromium steel produced by powder metallurgy. Due to its alloy design, this steel has good corrosion resistance and higher wear resistance compared to BÖHLER M390 MICROCLEAN.
Read MoreBÖHLER M789 AMPO is a newly developed maraging steel, which combines the mechanical properties of 1.2709 with the corrosion resistance of 17-4PH. This patent bending grade can easily printed without any preheating and achieves a hardness of about 52 HRC with a very easy heat treatment. Furthermore, this material shows an excellent polishability, which makes it the ideal choice for inserts with conformal cooling in plastic injection molding and in any other application where a high hardness and corrosion resistance is of need.
Read MoreBÖHLER N685 is a corrosion-resistant, martensitic chromium steel with a high carbon content and molybdenum and vanadium additives.
Read MoreBÖHLER N690 is a corrosion-resistant, martensitic chromium steel with a high carbon content and the addition of cobalt, molybdenum and vanadium. BÖHLER N690 is also approved for food and beverage contact.
Read MoreBÖHLER N695 is a corrosion-resistant, martensitic chromium steel with a high carbon content and added molybdenum.
Read MoreBÖHLER W300 ISOBLOC is a 5% chromium steel and corresponds to material number 1.2343 (X37CrMoV5-1). Produced via the electroslag remelting process (ESR), this tool steel has very high hot toughness as well as good hot hardness and very good resistance against heat-checkings. The combination of these properties makes it a top performer in high- and low-pressure die casting as well as in closed-die and open-die forging. In addition, this material has very good polishability and is therefore also often used as a molding material for plastic injection molds.
Read MoreBÖHLER W300 ISODISC is a 5% chromium steel and corresponds to material number 1.2343 (X37CrMoV5-1). This common tool steel has good hot toughness as well as a high hot hardness and a high resistance against heat-checkings. The combination of these properties makes it a standard choice in extrusion, forging and low-pressure die casting. This material is also available as W300 ISOBLOC which is a remelted grade with improved cleanliness, homogeneity and toughness.
Read MoreBÖHLER W302 ISOBLOC is a 5% chromium steel and corresponds to material number 1.2344 (X40CrMoV5-1). Produced via the electroslag remelting process (ESR), this tool steel has very high hot toughness as well as very high hot hardness and a very good resistance against heat-checkings. The combination of these properties makes it a top performer in closed- and open-die forging as well as in high- and low-pressure die casting. In addition, this material has very good polishability and is therefore also often used as a molding material for plastic injection molds.
Read MoreBÖHLER W302 ISODISC is a 5% chromium steel and corresponds to material number 1.2344 (X40CrMoV5-1). This common tool steel has good hot toughness as well as a high hot hardness and a high resistance against heat-checkings. The combination of these properties makes it a standard choice in extrusion, forging and low-pressure die casting. This material is also available as W302 ISOBLOC which is a remelted grade with improved cleanliness, homogeneity and toughness.
Read MoreThe BÖHLER W360 AMPO is the powder equivalent of the W360 ISOBLOC. Due to its chemical composition, the material belongs to the product group of hot-work tool steels. After hardening and tempering, it can achieve a hardness of up to 57 HRC with very good toughness properties. Its high temperature wear resistance, heat resistance and toughness characterizes the material. Applications: Printed components with conformal cooling for die casting applications, wear protection layers and repair work in mold making using laser cladding.
Read MoreBÖHLER W360 ISOBLOC is a material produced by the electroslag remelting process (ESR), which has been specially adapted for use at high tool hardnesses in the range of 51-57 HRC. Although the steel can be classified as a 5% chromium steel, the increased carbon and molybdenum content coupled with state-of-the-art manufacturing technology ensures that BÖHLER W360 ISOBLOC still shows a very good toughness and an exceptionally good thermal resistance, even at high hardness levels. These properties make the steel the perfect choice for smaller components in the die casting sector (e.g., mold inserts, cores, core pins, ejector pins, etc.). The material also is frequently the preferred choice for closed-die and open-die forging tools due to its high wear resistance. Because of this excellent wear resistance and the high toughness, BÖHLER W360 ISOBLOC is also frequently used for cold work applications and as a molding material for plastic injection molds. The Steel also is available as powder material for metal-3D-printing under the brand name BÖHLER W360 AMPO.
Read MoreBÖHLER W400 VMR is a vacuum remelted material specially developed for tools with complex structures. The steel can be assigned to the 5% chromium steels and has a very high purity due to the special manufacturing technology. Because of its high degree of purity, the excellent homogeneity and the special alloying concept, BÖHLER W400 VMR is one of the hot work tool steels with the highest reachable toughness values. Therefore, this material is a problem solver in many areas when standard grades are no longer sufficient. In addition, Böhler W400 VMR has outstanding polishability. For this reason, the steel is also popular as a molding material for plastic injection molds.
Read MoreBÖHLER W403 VMR is a vacuum remelted material which was developed as a problem solver for tools for where a standard solution is no longer sufficient. The steel can be assigned to the 5% chromium steels and has a very high purity due to the special manufacturing technology. In addition, the increased molybdenum content leads to improved thermal resistance as well as wear resistance, which makes BÖHLER W403 VMR an all-rounder that is often used for highly stressed dies in the die casting sector. In addition, Böhler W403 VMR has outstanding polishability. For this reason, the steel is also popular as a molding material for plastic injection molds.
Read MoreBÖHLER W720 VMR is not a classic hot work tool steel, but an ultra-high strength maraging steel. Compared to quenched and tempered steels, the material generates its high strength not through a hardened and tempered martensitic structure with a high carbon content and secondary hardening carbides, but through the precipitation of intermetallic phases from a tough nickel martensitic matrix. BÖHLER W720 VMR corresponds to material number 1.6358 (X2NiCoMoTi18-9-5) and has proven to be ideally suited for many tool steel applications in cold and hot work (e.g., for extrusion stems) up to 450 °C.
Read MorePercipitation hardening nickel martensitic (marging) steel, material number 1.2709, which offers a good combination of strength and toughness. Can be printed very easily without additional heating of the building plattform or chamber. The achievable hardness of 55 HRC makes this material a universal solution for tool steel applications in which conformal cooling is required, such as die casting applications.
Read MoreUddeholm Corrax is a precipitation hardening steel with a unique set of properties that makes it perfect for many demanding applications. The superior resistance against corrosion combined with a hardness up to 50 HRC and a simple heat treatment makes Uddeholm Corrax the obvious choice for long run series of aggressive plastics such as PVC. The chemical composition makes Uddeholm Corrax easy to process by Additive Manufacturing. Hence, it is also available as powder for Laser Powder Bed Fusion (LPBF) and Laser Metal Deposition (LMD). Benefits Very good corrosion resistance Flexible hardness of 34-50 HRC achieved by ageing No hard “white layer” after EDM
Read MoreUddeholm Elmax Super Clean is a powder metallurgically produced mould steel characterized by a combination of very good wear resistance, corrosion resistance and dimensional stability. Recommended for long production runs of smaller and complicated shapes and/or reinforced plastics. High wear resistance is normally connected to low corrosion resistance and vice versa. In Uddeholm Elmax SuperClean it has however been able to achieve this unique combination of properties by a powder-metallurgy-based production. Uddeholm Elmax SuperClean offers a possibility to make long-life, low maintenance moulds for the best overall moulding economy. Benefits Less wear because of god wear resistance Less indentations because of compressive strength Less maintenance because of corrosion resistance Less adjustments after heat treatment because of good dimensional stability Standard specification AFNOR Z170 CVD 17.3
Read MoreUddeholm Impax Supreme is prehardened mould steel with very good polishing and photo etching properties. It is suitable for a wide range of injection moulds, blow moulds and extrusion dies for plastic. Uddeholm Impax Supreme is supplied at 290-330 HB. In east/south east asian countries served by Assab, Uddeholm Impax Supreme is sold as AS 718 Supreme. Benefits No hardening risks No hardening costs Time saving, e.g. no waiting for heat treatment Lower tool cost (e.g. no distortion to rectify) Modifications easily carried out Can be subsequently nitrided to increase surface wear resistance or locally flame hardened to reduce surface damage. Standard specification W.nr 1.2738 / AISI P20 / AFNOR 35 CND 7
Read MoreUddeholm Mirrax 40 is a prehardened remelted stainless tool steel, supplied at 40 HRC. Uddeholm Mirrax 40 is produced using the electroslag remelting (ESR) process – an additional step in the steelmaking process that ensures very clean steel. Consequently, Uddeholm Mirrax 40 is capable of being polished to a very high surface finish. In addition, the combination of high hardness with high toughness results in a mould with good resistance to indentations and minimize the risk of unexpected failures, leading to a safer mould and a prolonged tool life. Benefits Lower production costs Fast tool making Excellent surface finish possible Less maintenance work Safe production
Read MoreUddeholm Mirrax ESR is a through hardening corrosion resistant steel with very good polishability. Mainly intended for medium to large cross sections. It has a unique combination of toughness, corrosion resistance and through-hardening properties. Benefits Low mold maintenance costs: The surface of cavity impressions retain their original finish over extended running periods Molds stored or operated in humid conditions require less protection Low production costs: Water cooling channels are less affected by corrosion Heat transfer characteristics, and therefore cooling efficiency, are constant throughout the mold life, ensuring consistent cycle times Safe mold use because of good toughness also in big dimensions
Read MoreUddeholm Orvar Supreme can be regarded as an “all-round” steel used in several application areas. Except for hot work application areas the steel is also used in moulds for plastics and as a material in high stressed axles. The high degree of purity and the very fine structure shows improvement in dies and components where high mechanical and thermal stresses are involved. Uddeholm Orvar Supreme is produced using the Electro-Slag-Refining (ESR) technique. The ESR process gives Uddeholm Orvar Supreme a high level of homogeneity and cleanliness which results in a high performance hot work tool steel of the highest quality. Benefits Improved tooling performance Uddeholm Orvar Supreme meets the North American Die Casting Association (NADCA) #207 requirements for Superior high quality H-13 die steel. Standard specification W.nr 1.2344 / AISI H13 / AFNOR Z38 CDV 5.1
Read MoreUddeholm Stavax ESR is a premium stainless mold steel for small and medium inserts and cores. Uddeholm Stavax ESR combines corrosion and wear resistance with excellent polishability, good machinability and stability in hardening. Mold maintenance requirement is reduced by assuring that core and cavity surfaces retain their original finish over extended operating periods. When compared with non stainless mold steel, Uddeholm Stavax ESR offers lower production costs by maintaining rust free cooling channels, assuring consistent cooling and cycle time. This classic stainless tool steel is the right choice when rust in production is unacceptable and where requirements for good hygiene are high, as within the medical industry, optical industry and for other high quality transparent parts. Uddeholm Stavax ESR is a part of the Uddeholm Stainless Concept. Benefits Low mold maintenance because of corrosion resistance: Surfaces retain their original finish Less production during storing and operation in humid condition Lower production costs: Since water-cooling channels are unaffected by corrosion Heat transfer characteristics, therefore cooling efficiency is constant throughout the mold life, ensuring consistent cycle times Long life mold Standard specification W.nr 1.2083 / AISI 420 / AFNOR Z40 CV 14 (RSL)
Read MoreUddeholm Tyrax ESR combines best in class toughness, corrosion and wear resistance. This grade was developed for molding of high performance plastics often filled with glass fiber reinforcements and additives like flame retardants. This matrix- based microstructure is designed to achieve a high-gloss surface by only a few polishing steps, dramatically reducing the tool lead time and enabling production of top quality plastic parts. Uddeholm Tyrax ESR can achieve a high hardness (up to 58 HRC) and is a suitable upgrade from AISI 420 ESR, AISI S7 and AISI 440C. Benefits good dimensional stability at heat treatment and in service even microstructure and small grain size good hardenability Uddeholm Tyrax is also available for Additive Manufacturing, powder for processing Laser Powder Bed Fusion (LPBF) and Laser Metal Deposition (LMD).
Read MoreUddeholm Unimax is a high hardness hot work tool steel which provides great wear resistance even over extended time at elevated temperatures. It performs very well in precision forging and hot stamping. Benefits Improved durability and wear resistance in molding processes that wear hard on the mold like long run production, molding of reinforced plastics and compression molding Longer tool life and a smoother production run with fewer disturbances for maintenance due to the high ductility Problem solver in severe cold work applications where high chipping resistance is required The high hardness and toughness together with the good dimension stability makes Unimax suitable as a substrate steel for surface coating when needed The very good hardenability and the unique properties profile of Unimax make it especially suitable for larger molds. Unimax is therefore supplied in larger dimensions
Read MoreUddeholm Vanadis 4 Extra SuperClean is the most versatile PM tool steel on the market today, combining high wear resistance with very good ductility and resistance to chipping of edges. Excellent machinability in both soft and hard condition ensures advantages in both tool making and tool maintenance. Uddeholm Vanadis 4 Extra SuperClean is also available as powder for processing by Electron Beam Melting (EBM) technology. This powder has the same chemical composition as the PM material. Benefits Reliable production with low risk of edge chipping Best combination of high hardness, wear resistance and chipping resistance High compressive strength Best stock standard program of all PM grades Standard specification AISI D2 / AFNOR de type Z136 CDV 5.4
Read MoreUddeholm Vanax SuperClean is the long-awaited response to the market’s need for steel that is both strong and stainless. Combining the corrosion resistance of austenitic stainless steel such as AISI 316L, with a hardness of 60 HRC and the wear resistance of a cold work tool steel, opens up new opportunities. Where no previous materials suffice, this powder metallurgical steel grade offers resistance in the most corrosive environments possible. From start to finish, its unique material properties provide reliable performance in the most extreme conditions and for the most demanding working materials. Benefits Uddeholm Vanax SuperClean has an excellent corrosion resistance both in low and high temperature tempered condition in combination with good wear resistance to counteract mixed wear/galling/fretting. Applications are e.g. found in plastic molding, food processing and engineering designs.
Read MoreThe voestalpine Cooling Liquid Filter CLF-100 is engineered to protect your conformal cooling solutions. The star-shaped stainless-steel sieve offers exceptional filtration performance, effectively preventing particles larger than 100 µm from entering the cooling channel. This filter is a cost-effective investment, reducing the risk of unnecessary downtimes. Experience a reliable operation with our stainless-steel filter, engineered for water-based or oil-based coolants in a temperature range of -10 to +260°C. Achieve maximal coolant flow with an impressive flow rate of up to 80 liters per minute up to a nominal pressure of PN 16. The filter can be flanged to the mold or operated directly with a temperature control unit. The large filter volume and surface ensure extended maintenance intervals. When maintenance is required, the filter cartridge can be removed while the filter housing remains in the system circuit, offering a maintenance-friendly design that reduces downtimes. The filter cartridge itself can be cleaned using compressed air, an ultrasonic bath, or a high-pressure cleaner.
Read Morevoestalpine Distributors Rings for die-casting applications are produced with premium materials by BÖHLER/Uddeholm. Used mainly in two-plate die casting molds, these finished products include voestalpine heat treatment, final machining, and eifeler PVD coating to deliver high-performance solutions that are ready for foundry use. Our distributor rings offer outstanding high-temperature wear resistance, excellent ductility (gross crack resistance), premium tempering resistance, significant soldering reduction (with eifeler PVD coating), high heat-checking resistance, as well as high thermal conductivity. These superior properties enable reduced maintenance effort and a more constant melt flow, thereby substantially increasing OEE.
Read MoreNozzle filters are used to prevent contamination from the plastic melt causing blockages or interruptions to the injection process. These contaminates can cause damage to hot runner systems, resulting in extended downtime and increased maintenance costs. The design of the voestalpine Flow Filter V & X capitalizes on the unique capabilities of additive manufacturing to create a high-density solid mesh filter. Flow Filter X combines filtration and mixing properties, thereby reducing masterbatch consumption. Flow Filter V provides an extremely low pressure drop (up to 65% compared to comb filter). These filters provide improved performance over traditional injection molding nozzle filters and are available in both standard sizes and tailored dimensions. The use of voestalpine Flow Filters increases part quality, reduces scrap rate, significantly reduces shear stresses, and reduces masterbatch consumption. The filters also exhibit high wear- and corrosion resistance as a result of their premium material composition.
Read Morevoestalpine Inserts for Bottle Caps have optimized conformal cooling solutions, enabling our customers to run a stable and highly efficient production with a minimized cost per plastic part produced. Our inserts offer higher wear resistance and increased lifetime compared to standard inserts, resulting in lower costs per part produced. Made using our premium steel, our inserts do not contain copper beryllium, which is a potentially toxic element in standard inserts. Many globally active plastic injection molding companies in various industries have confirmed the premium functionality and profitability of our corrosion-resistant inserts for bottle caps.
Read Morevoestalpine Inserts for Cylindrical Containers are produced using additive manufacturing and have optimized conformal cooling channels that enable our customers to run a stable and highly efficient production. This results in a cost reduction per plastic part produced. Our inserts for cylindrical containers offer an overall cycle time reduction of up to 26% compared to conventionally manufactured inserts. Improved part tolerances are also achieved through homogeneous and conformal cooling design, leading to lower scrap rates and increased productivity. The inserts are highly polishable, highly ductile (safety against cracks), and have high wear- and corrosion resistance. Many globally active plastic injection molding companies in various industries have confirmed the premium functionality and profitability of our corrosion-resistant inserts for cylindrical containers.
Read MoreOur Inserts for Food Container lids have optimized conformal cooling solutions, enabling our customers to run a stable and highly efficient production with a minimized cost per plastic part produced. With more homogeneous temperature distribution, our inserts enable improved productivity and can reduce the overall cycle time by up to 15% compared to conventionally manufactured products. Many producers of food container lids have tested our AM solutions and confirmed the increased profitability by using our corrosion resistant inserts for food container lids.
Read MoreOur AM Inserts for PET-Preform have optimized conformal cooling solutions, enabling our customers to run a stable and highly efficient production with a minimized cost per plastic part produced. Our inserts offer higher wear resistance and lifetime compared to standard inserts, resulting in lower costs per plastic part produced. Made using our premium steel, these inserts do not contain copper beryllium, which is a potentially toxic element in standard inserts. Many PET-preform producers have tested our AM solutions and confirmed the increased profitability by using our corrosion-resistant AM Inserts for PET-Preforms.
Read MoreOur AM Inserts for Syringes have optimized conformal cooling solutions, enabling our customers to run a stable and highly efficient production with a minimized cost per plastic part produced. Our inserts offer a refined production process, reducing the overall cycle time by up to 15% compared to sprinkler cooling. Improved part tolerances are also achieved through homogeneous and conformal cooling design, leading to a reduced scrap rate. The polishability requirements (similar to 1.2083) are achieved for 100% of the produced inserts. Many syringe producers have tested our AM solutions and confirmed the increased profitability by using our corrosion-resistant AM Inserts for Syringes.
Read MoreOur AM Inserts for Test Tubes have optimized conformal cooling solutions, enabling our customers to run a stable and highly efficient production with a minimized cost per plastic part produced. Our inserts reduce the overall cycle time by up to 30% compared to conventionally manufactured drilled cooling channels. Improved part tolerances are also achieved through homogeneous and conformal cooling design, leading to decreased scrap rates. Many globally active plastic injection molding companies in various industries have confirmed the premium functionality and profitability of our corrosion-resistant AM Inserts for Test Tubes.
Read MoreWith rising demands for higher part quality, the need for effective process monitoring is increasing. For precise quality monitoring and process control, temperature sensors must be placed at critical points. However, practical constraints like limited accessibility and space due to cooling channels or ejectors often force compromises. This can result in reduced process insights, even with advanced measurement technology. voestalpine Sensorized Inserts overcome these limitations by enabling the seamless integration of internal channels for sensor placement via additive manufacturing. Using our integration know-how, small diameter channels can be realised with precise positioning up to 0.5 mm from the cavity. This approach allows precise process monitoring at critical areas without sacrificing cooling performance. Utilizing the design freedom of additive manufacturing, sensors can be optimally positioned between cooling channels and the cavity wall, eliminating the need for additional drilling efforts. Moreover, conventional thermocouples offer a cost-effective alternative, as they can be installed directly into the mold insert. USE CASES Process monitoring – cavity temperature Process monitoring – blocked cooling channel Switchover for variothermal processes Download datasheet ( under "Downloads" below) for more details!
Read MoreProper venting in injection molds is crucial for releasing trapped air and gases. This ensures optimal material flow, uniform cavity filling, and high-quality parts. Inadequate venting can lead to defects such as short shots, burn marks, voids, and weak weld lines, compromising part integrity and appearance. By leveraging the possibilities of additive manufacturing, voestalpine solves these challenges with porous, corrosion-resistant tool steels for injection mold inserts. Microscopic pores allow gases to escape directly through the mold surface without affecting structural strength. The standard component voestalpine Venting Inserts are compact porous plugs, which are easy to integrate into molds, boosting productivity, reducing waste, and ensuring superior part quality. Download datasheet for installation guidelines.
Read MoreUsing additive manufacturing, venting structures with a microscopic porosity can be produced that allow a targeted release of compressed air and ensure that the mold remains air free during injection. These structures help to avoid defects caused by the diesel effect, which is a well-known industrial problem. Our geometry independent venting structures provide application-specific venting performance and allow an easy and customized integration into the mold. Using our corrosion-resistant premium materials by BÖHLER /Uddeholm, the structures ensure high part quality throughout the mold lifetime. The high material and functional quality of our Engineered Products leads to improved overall equipment effectiveness (OEE). This is achieved through a reduction in scrap rates caused by defects such as burn marks and short shots, and a lowering of required injection pressure, which can contribute to energy savings.
Read MoreFine grain structure, low porosity and excellent machining characteristics all define the cost saving and value added attributes of every block and plate of ACP 5080R. Outstanding industry leading material dimensional stability along with good mechanical and physical properties and an extraordinary range of sizes allow users of ACP 5080R to utilize Alimex’s material and knowledge expertise at its finest. Being an industry innovator and leader, Alimex was the first to introduce aluminum cast plate (ACP 5080R) manufactured to AA 5083 alloy specifications.
Read MoreMaterion’s MoldMAX XL Alloy is a high strength copper mold alloy with good thermal conductivity. The alloy contains no beryllium and is available in sections as large as 12″ thick. The alloy’s hardness is comparable with AISI P-20 tool steel, but its thermal conductivity is two to three times higher. MoldMAX XL Alloy typically machines faster than tool steels, and with appropriate machine tools, metal removal rates several times higher can be obtained.
Read MoreWhat is H13 ESR Tool Steel? H13 ESR is a high-purity, electro-slag remelted (ESR) variant of standard H13 tool steel, offering superior cleanliness, improved toughness, and better isotropic properties. The ESR process refines the steel’s structure, making it the preferred choice for high-performance hot work tooling, die casting, and plastic molds requiring exceptional thermal and mechanical properties. Best Coatings We offer outstanding wear resistance and low friction through our DLC and PVD ultrafine coatings, ideal for hot work tooling where lubricants cannot be used, ensuring longer tool life and consistent performance in demanding molding processes. Explore our coating guide to select the ideal solution for your tooling needs.
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