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Forging (Hot / Semi-hot)

Hot and semi‑hot forging form steel, aluminum, or titanium alloys under high temperature and pressure. Durable dies and controlled heating enable strong, fatigue‑resistant parts used in automotive, aerospace, and industrial components.

Hot and semi‑hot forging are deformation processes in which metal is shaped under compressive loads to achieve high strength and precise geometries. In hot forging, billets are heated above recrystallization temperature, allowing maximum formability and eliminating strain hardening. Semi‑hot forging operates at slightly lower temperatures, reducing scale formation and improving surface finish and tolerances while still enabling significant shape complexity. Commonly processed materials include steel, aluminum, and titanium alloys selected for strength, toughness, and thermal stability. Tooling ,usually made of Hot Work Tool Steels, consists of robust dies, punches, inserts, and lubrication systems designed to withstand high loads, thermal cycling, and wear. Controlled heating, press force, and die design ensure accurate grain flow, low porosity, and high fatigue resistance. Key applications include automotive suspension parts, crankshafts, connecting rods, gears, aircraft structural components, and safety‑critical fasteners where superior mechanical properties and durability are essential.

Related Products

  • BÖHLER W360 AMPO

    The BÖHLER W360 AMPO is the powder equivalent of the W360 ISOBLOC. Due to its chemical composition, the material belongs to the product group of hot-work tool steels. After hardening and tempering, it can achieve a hardness of up to 57 HRC with very good toughness properties. Its high temperature wear resistance, heat resistance and toughness characterizes the material. Applications: Printed components with conformal cooling for die casting applications, wear protection layers and repair work in mold making using laser cladding.

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    Datasheet
    • Additive Manufacturing Application
    • Market grade BÖHLER patent
    Datasheet

    The BÖHLER W360 AMPO is the powder equivalent of the W360 ISOBLOC. Due to its chemical composition, the material belongs to the product group of hot-work tool steels. After hardening and tempering, it can achieve a hardness of up to 57 HRC with very good toughness properties. Its high temperature wear resistance, heat resistance and toughness characterizes the material. Applications: Printed components with conformal cooling for die casting applications, wear protection layers and repair work in mold making using laser cladding.

    Read More
  • BÖHLER W722 AMPO

    Percipitation hardening nickel martensitic (marging) steel, material number 1.2709, which offers a good combination of strength and toughness. Can be printed very easily without additional heating of the building plattform or chamber. The achievable hardness of 55 HRC makes this material a universal solution for tool steel applications in which conformal cooling is required, such as die casting applications.

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    Datasheet
    • Additive Manufacturing Application
    • EN X3NiCoMoTi18-9-5
    • Market grade 1.2709 (Marage 300)
    • SEL 1.2709
    Datasheet

    Percipitation hardening nickel martensitic (marging) steel, material number 1.2709, which offers a good combination of strength and toughness. Can be printed very easily without additional heating of the building plattform or chamber. The achievable hardness of 55 HRC makes this material a universal solution for tool steel applications in which conformal cooling is required, such as die casting applications.

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  • Uddeholm Formvar

    Uddeholm Formvar is a high performance hot work tool steel which offers a very good resistance to hot wear and plastic deformation. It is a solid upgrade choice especially from H13 and H11 forging tools on the market. With good tempering back resistance and hot yield strength, Uddeholm Formvar will ensure increased tool life over H13/H11 dies. This gives a longer tool life and reduced maintenance and tooling costs. Benefits Longer tool life Reduced maintenance Reduced tooling costs Standard specification AISI H13 / AFNOR Z35 CDV 5.3

    Uddeholm Formvar

    • Hot wear resistance 45%
    • Plastic deformation resistance 45%
    • Heat checking resistance 70%
    • Premature cracking resistance 45%
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    • Hot Work

    Uddeholm Formvar is a high performance hot work tool steel which offers a very good resistance to hot wear and plastic deformation. It is a solid upgrade choice especially from H13 and H11 forging tools on the market. With good tempering back resistance and hot yield strength, Uddeholm Formvar will ensure increased tool life over H13/H11 dies. This gives a longer tool life and reduced maintenance and tooling costs. Benefits Longer tool life Reduced maintenance Reduced tooling costs Standard specification AISI H13 / AFNOR Z35 CDV 5.3

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  • Uddeholm QRO 90 Supreme

    Uddeholm QRO 90 Supreme is a specially premium hot work steel developed by Uddeholm to provide better performance in high temperature tooling. The name “supreme” implies that by special manufacturing techniques, including electro-slag remelting the steel attains high purity and good mechanical properties. This together with the optimum balance of alloying elements in Uddeholm QRO 90 Supreme gives a property profile which is unique among hot work die steel. Benefits Uddeholm QRO 90 Supreme excels as a tool steels where tools tempers down quickly to lower hardness. Uddeholm QRO 90 Supreme has given improved service life in die casting and extrusion. Standard specification AISI H13 / AFNOR 40 CDV 10 (ESR)

    Uddeholm QRO 90 Supreme

    • Hot wear resistance 55%
    • Plastic deformation resistance 60%
    • Heat checking resistance 80%
    • Premature cracking resistance 35%
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    • Hot Work

    Uddeholm QRO 90 Supreme is a specially premium hot work steel developed by Uddeholm to provide better performance in high temperature tooling. The name “supreme” implies that by special manufacturing techniques, including electro-slag remelting the steel attains high purity and good mechanical properties. This together with the optimum balance of alloying elements in Uddeholm QRO 90 Supreme gives a property profile which is unique among hot work die steel. Benefits Uddeholm QRO 90 Supreme excels as a tool steels where tools tempers down quickly to lower hardness. Uddeholm QRO 90 Supreme has given improved service life in die casting and extrusion. Standard specification AISI H13 / AFNOR 40 CDV 10 (ESR)

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  • Uddeholm Skolvar

    One of the main challenges in selecting materials for hot forming dies is ensuring hot wear resistance. With high contact pressures and temperatures, the die surface can wear significantly, leading to a decrease in dimensional accuracy of the final product. Uddeholm offers a wide range of high-quality hot forming material for superior performance in a variety of applications. Uddeholm Skolvar is specifically designed for hot forming tools and has the best combination of hot wear resistance, hot strength and high temper-back resistance. This is achieved through an optimized manufacturing process and a fine-tuned chemical composition. Together it gives a superior property profile, tailor-made for your next demanding hot forging application. Benefits Designed to withstand extreme heat, pressure, and wear without losing hardness or durability, Uddeholm Skolvar improves the heat resistance of hot forming dies and reduce the risk for wear. For superior hot forming tools these properties lead to increased efficiency and decreased maintenance costs. Ideal for the most demanding hot forming applications, e.g. automotive, aerospace, energy and medical Developed to meet your strictest quality standards through ESR Standard specification AISI H13

    Uddeholm Skolvar

    • Hot wear resistance 90%
    • Plastic deformation resistance 80%
    • Heat checking resistance 30%
    • Premature cracking resistance 15%
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    • Hot Work

    One of the main challenges in selecting materials for hot forming dies is ensuring hot wear resistance. With high contact pressures and temperatures, the die surface can wear significantly, leading to a decrease in dimensional accuracy of the final product. Uddeholm offers a wide range of high-quality hot forming material for superior performance in a variety of applications. Uddeholm Skolvar is specifically designed for hot forming tools and has the best combination of hot wear resistance, hot strength and high temper-back resistance. This is achieved through an optimized manufacturing process and a fine-tuned chemical composition. Together it gives a superior property profile, tailor-made for your next demanding hot forging application. Benefits Designed to withstand extreme heat, pressure, and wear without losing hardness or durability, Uddeholm Skolvar improves the heat resistance of hot forming dies and reduce the risk for wear. For superior hot forming tools these properties lead to increased efficiency and decreased maintenance costs. Ideal for the most demanding hot forming applications, e.g. automotive, aerospace, energy and medical Developed to meet your strictest quality standards through ESR Standard specification AISI H13

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