PVD Coating Solution Provider - voestalpine HPM India

PVD Coating Solution

We offer customers with tailored PVD coating solution where hardness, corrosion resistance, high temperature resistance and tri biological properties can be modified to resist different surface failures.

Our state-of-the-art coating center is equipped with the latest PVD coating process technology.

Why PVD Coating?

PVD coating is a vacuum coating technique, in which a film is created to maintain a harder surface on the target material. This film extends the life of the tool, lowers tool maintenance and improves overall part quality. The environment that may otherwise be able to perform in.

An irreplaceable quality of PVD coatings is that it uses lower temperatures for the application process avoiding the disadvantages of procedures such as CVD coating, in which the tool has to go through the process of becoming soft post-coating, and then re-hardened again – putting it at risk of becoming distorted.

Our Capability:

Our PVD Coating Center specializes in creating custom coatings for the automotive, firearm, die casting and plastic injection tooling industries. We are equipped to accommodate a wide variety of customer needs. The coating center operates alongside the company’s steel divisions. Offering an unparalleled level of service compared to any special steel company worldwide.

Our coating center is equipped with:

»Alpha 900 (Ø 750×880)
»Alpha 400 (Ø 450×485)

We are specialized in ultrafine coating and have 7 stage cleaning line

voestalpine HPM India PVD CoatingnSolution

OUR PVD COATING PORTFOLIO

Coating	Material	Micro-hardness HV0.05	Coeff. of friction vs. steel	Coating thickness [µm]	max. Operating temperature	Colour	General characteristics	Recommended application
TiN	TiN	2300±200	0.6	2 – 4	500°C	gold	Allrounder, biocompatible	● Forming of steel parts
TiCN	TiCN (multilayer)	3500±500	0.2	2 – 4	400°C	blue-grey	High hardness, excellent wear resistance, improved load-bear capacity	● Forming of abrasive materials and stainless steel● Lubricated milling of steel
CrN / CrCN	Cr(C)N (multilayer)	2000±200 (2300±200)	0.2 – 0.3	2 – 6	600°C	silver-grey	Low residual stress, high adhesion, extremely high resistance against corrosion	● Especially for non ferrous- materials
EXXTRAL®	AlTiCrN (layered)	3200±300	0.4	2 – 5	800°C	anthrazite	High hardness, high oxidation resistance, low coeff. of friction	● Forming of abrasive materials and materials with high sticking affinity● Dry milling of steel
SISTRAL®	AlTiN (nano-structured	3400±500	0.7	2 – 4	900°C	anthrazite	High oxidation resistance, high warm hardness, high wear resistance	● High performance coating for machining of steel and Ti ● Very well suited for punching and fine blanking of steel
ZrN / ZrCN	Zr(C)N (multilayer)	2800±200 (3100±300)	0.5	2 – 4	600°C	light-yellow/brown-silver	Reduced affinity of cold welding, high resistance against corrosion	● Mg die casting ● machining of Al
CROSAL® -plus	AlCrN (basiert)	3200±300	0.45	2 -5	1100°C	Slate-grey	Extremly high resistance against oxidation, high warm hardnes, high wear resistance	● Processing of steel parts at high temperatures● Dry cutting of steel; hobbing
SUBLIME®	AlCrN (basiert)	3200±200	0.7 – 0.8	2 -5	1100°C	Grey	Extremly high resistance against oxidation, high temperature wear resistance	● Processing of steel parts at high temperatures ● Dry cutting of steel; hobbing
TIGRAL	AlCrTiN (nanolayer)	3300±300	0.6	3 -5	900°C	grey	High resistance against oxidation, high warm hardnes, high wear resistance	● Processing of steel parts at high temp. ● Al die casting
TOPMATIC	TiAlN	2800±200	0.4	5 – 9	800°C	aubergine	Excellent toughness, good resistance against oxidation, high wear resistance	● Massive forming of steel ● Higher coating thickness
VARIANTIC®	TiAlCN (multilayer)	3500±500	0.2	2 – 4	800°C	old-rose	High oxidation resistance, low coeff. of friction	● High performance coating for deep drawing and forming of high and low alloyed steel grades
VARIANTIC® 1000	TiAlCN (multilayer)	40000±500	0.05 – 0.15	8 – 10	800°C	old-rose	low coeff. of friction, excellent abrasive and adhesive wear resistance	● High performance coating for deep drawing and forming of high and low alloyed steel grades
DUMATIC	TiN/TiC (multilayer)	3700±200	0.3	3 – 5	400°C	silver-grey	High hardness, excellent adhesion to the substrate, low coefficient of friction	● Forming of high-alloyed CrNi-steels ● Punching of thick sheet metals and massive forming of steel