How seamless tubes are manufactured 2 minutes spent reading
Energy

How seamless tubes are manufactured

Viktoria Steiniger (Maternity Leave)
Holds editorial responsibility for blog topics, is researching and writing articles. Her stories give insights into the world of the voestalpine Group.

It is no simple matter to produce a premium Oil Country Tubular Good from a round block of high-strength steel. voestalpine Tubulars GmbH & Co KG in Kindberg, Austria, has mastered this technology for decades.

The premium steel used to produce seamless tubes by voestalpine Tubulars GmbH & Co KG, based in Kindberg, Austria, originates from voestalpine’s own steel plant.

  1. To manufacture Oil Country Tubular Goods, massive steel billets are heated to the forming temperature and formed into shells.
  2. These shells are then rolled over a mandrel on the push bench into a mother tube/ hollow.
  3. In the stretch reducing mill the tubes get their final customized dimension and wall thickness. At this point the tubes can be up to 150 meters long.
  4. After cooling the tubes are cut into desired random or fixed lengths.
  5. Depending on the end finish and final grade, the tube is then upset and heat-treated, which provides it with the desired mechanical properties. Next, it is furnished with a threaded connection.

Quality is absolutely essential in high-strength Oil Country Tubular Goods. Therefore numerous testing units are installed in between the production steps, such as non-destructive testing, magnetic particle inspection, ultrasonic testing etc., and the final products are accurately inspected before they leave the facility. In addition, voestalpine Tubulars has its own testing facility, including the biggest European sour gas laboratory.

How seamless tubes are manufactured

Resistance welding

Oil Country Tubular Goods can also be manufactured by means of electric resistance welding. In this process, long sheet steel is rolled into a cylinder and welded along the edges. This is followed by heat treatment and being furnished with a threaded connection. voestalpine Tubulars GmbH & Co KG focuses on seamless tubes, which have the decisive advantage of having no welded seam, since welded seams are a sensitive area.

 

The latest video from the voestalpine image and brand campaign focuses on Oil Country Tubular Goods, produced in Austria and installed in America. An ongoing blog series offers further insight and background information about the product, the areas of application and the market as well as about Robert Scott, the star of the campaign.

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Viktoria Steiniger (Maternity Leave)