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Sheated prestressing strands defcor® for extreme requirements

The sheathed prestressing steel strands in the defcor® product line from voestalpine Wire Technology are used for highly stressed prestressing applications, such as in bridge construction, large container construction, and wind turbines. The strands are designed for reliable force transmission, defined mechanical properties, and controlled sheathing.

As an integrated manufacturer with a continuous value chain from the steel mill to the finished product, voestalpine Wire Technology can take project-specific requirements into account and tailor technical designs accordingly.

✔ From ore to wire

✔ 400+ steel alloys

✔ Own R&D facilities

✔ CO2 reduced processes

Applications of defcor® sheathed prestressing strands

defcor sheathed prestressing Strands for construction

Construction:

  • Prestressing of structural elements and stay cables (e.g. in bridge construction)
  • Precast concrete components and infrastructure projects
  • Prestressing systems for tanks and silos (large-scale container construction)

Wire solutions for construction

defcor® prestressing strands for the energy sector

Energy Industry:

  • Stabilizing tower segments in wind turbines

Wire solutions for energy ›

Customized wire solutions

Customized wire solutions:

  • individual wire development for special industry requirements
  • prototypes & small series for research and industry
  • material consulting for demanding projects

More about customized wire solutions ›

Technical Details on sheathed prestressing strands

  • Prestressing steel strand, 7 wire galvanized, waxed and sheathed

    Nominal diameter of strand Total mass Mass of components
    DL M Steel Polyethylene Wax
    mm kg/1000m kg/1000m
     15.3  ≥ 1187  1093  ≥ 82  ≥ 12
     15.7  ≥ 1266  1172  ≥ 82  ≥ 12

     

    • Standard: FprEN 10337 or NF A35-035
    • Zinc coating: 190 - 350 g/m2
    • Grade of polyethylene: HDPE80 / HDPE100 / HDPE100+ or others on request
    • HDPE sheath thickness: min. 1,5 mm
    • Friction resistance: min. 1000 N/30 cm

     

    Special types on request.

  •  

    Prestressing steel strand, 7 wire, greased and sheathed

     Nominal diameter of strand Total mass  Mass of components  
     DL M Steel Polyethylene Grease
     mm   kg/1000m kg/1000m
      
     12.5   ≥ 825   ≥ 849  730   ≥ 65  ≥ 89   ≥ 30
     12.9    ≥ 885   ≥ 908  785    ≥ 68  ≥ 91   ≥ 32
     15.3   ≥ 1212   ≥ 1236  1093    ≥ 79  ≥ 103   ≥ 40
     15.7    ≥ 1297   ≥ 1329  1172    ≥ 82  ≥ 114   ≥ 43

         

     Prestressing steel strand, 7 wire compacted, greased and sheathed

     Nominal diameter of strand   Total mass     Mass of components 
    DL   M  Steel   Polyethylene  Grease
     mm   kg/1000m     kg/1000m
     15.2  ≥ 1403   ≥ 1427  1289  ≥ 79  ≥ 103  ≥ 35
          
    • Grade of polyethylene: HDPE80 / HDPE100 / HDPE100+ or others on request
    • HDPE sheath thickness: min. 1,5 mm or min. 2,0 mm
    • Friction resistance: max. 60 N/m

     

    Special types on request.

    Multiple sheathing on request.

    • Wire surface
      • uncoated
      • galvanized
    • Strand outer wires
      • round
      • compacted
    • Protective fillers
      • grease
      • wax
    • Types of sheathing
      • round
      • tightly extruded (following the outer contour of the strand)
    • Designs possible according to customer specifications
      • sheath color
      • labelling
      • sheath wall thickness
      • multiple sheathing
    • Delivery forms
      • reelless coil
      • wooden ree
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Your advantages with voestalpine Wire Technology

  • Superior corrosion protection through galvanization, wax filling, and plastic sheathing
  • High mechanical strength for demanding prestressing applications
  • Wide range of diameters and precise multi-length options
  • Multi-layer sheathing for added safety and durability
  • Compacted strands for optimized force transmission

FAQ: Frequently asked questions about defcor®

  • defcor® is a product line of sheathed prestressing strands designed for demanding applications. These strands offer high tensile strength and advanced corrosion protection, making them ideal for structural prestressing in challenging environments.

  • Options include zinc coating, wax filling, and plastic sheathing (HDPE80 / HDPE100 / HDPE100+), depending on customer requirements.

  • defcor® strands are typically manufactured according to FprEN 10337 or NF A35-035. Additional specifications are available upon request.

  • Common nominal diameters include 15.3 mm and 15.7 mm. Other sizes can be provided upon request.

  • The combination of premium raw materials, state-of-the-art manufacturing, comprehensive quality control, and decades of experience ensures consistent performance and reliability.

Do you have a new project that requires sheathed prestressing strands?

Our experts will be happy to advise you and find the right solution for your requirements!

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