voestalpine Venting Structures

    Venting Struct

    designed for pure performance

     

    Engineered Products

    Venting Structures

    Using additive manufacturing, venting structures with a microscopic porosity can be produced that allow a targeted release of compressed air and ensure that the mold remains air free during injection. These structures help to avoid defects caused by the diesel effect, which is a well-known industrial problem. Our geometry independent venting structures provide application-specific venting performance and allow an easy and customized integration into the mold. Using our corrosion-resistant premium materials by BÖHLER /Uddeholm, the structures ensure high part quality throughout the mold lifetime.

    The high material and functional quality of our Engineered Products leads to improved overall equipment effectiveness (OEE). This is achieved through a reduction in scrap rates caused by defects such as burn marks and short shots, and a lowering of required injection pressure, which can contribute to energy savings.

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    Customer Benefits
    • Defect prevention by targeted air / gas release
    • Reduced scrap rates
    • Improved part quality
    • High venting performance
    • Porosity depending on required venting performance
    Product Features

    Technical Data

    Surface quality* Ra from 2.4 to 3.4 μm (vary depending on venting performance)
    Venting performance** Different grades from 55 to 240 cm³/s·cm²
    Recommendation for machining EDM (recommended) or High-Speed Cutting
    Maintenance Two possible methods for cleaning:

    • Back flushing via channel using compressed air
    • Ultrasonic cleaning with plastic solvent

    * The expected surface quality of the plastic part depends on the post-processing, the used polymer, and corresponding injection molding process parameters; Ra values measured on the venting structure surface after Wire-EDM
    ** The flow rates can vary depending on the randomized internal porous structure about ±5%

    Manufacturing Process

    Additive Manufacturing

    Technical Data

    Industrial Performance Comparison
    Properties voestalpine Venting Structures Conventional porous sinter material
    Corrosion resistance
    Wear resistance
    Hardness (HRC) max
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