FAQs

Frequently Asked Questions

Who is voestalpine?

The voestalpine Group is a steel-based technology and capital goods group and a world leader in the manufacture, processing, and development of sophisticated steel products. We supply technology-intensive sectors, such as the automotive, railway, aviation, and energy industries.
With around 500 Group companies and locations in more than 50 countries and on all five continents, the Group has around 46,400 employees and generates a turnover of more than $16 billion. With its cutting-edge technology, the Group is regarded as the European low-emission benchmark in steel production and processing as well as the world market leader in turnout technology, special rails, tool steel, and special sections.

Where does the name “voestalpine” come from?

The name of the company amalgamates its two principal components, the VÖEST (Vereinigte Österreichische Eisen und Stahlwerke – United Austrian Iron and Steel Works) in Upper Austria and the ÖAMG (Österreichische-Alpine Montangesellschaft) in Styria, established in 1881.

How do I pronounce "voestalpine"?

 

Is the direct reduction process a proven technology?

The direct reduction technology is a well-established and proven alternative to the coke based blast furnace route. Worldwide currently over 100 direct reduction modules are in operation. voestalpine’s technology provider of choice – US-based MIDREX Technologies Inc. – is the leading innovator and technology supplier for the direct reduction of iron ore and has been for more than 40 years. Each year, MIDREX plants produce about 60% of the world's direct reduced iron.

Where do the iron oxide pellets come from?

Though the supply agreements have not yet been finalized, potential regions for sourcing iron oxide pellets include USA, Canada, Brazil and Sweden. The iron oxide pellets will be brought in by ship.

How many people will be employed in the new facility?

The facility will create around 800 construction jobs and approx. 150 permanent high-quality jobs.

Will there be an increase of truck traffic in San Patricio County?

Since the iron ore pellets and the HBI will be transported by ship and rail, there will be no noticeable increase of truck traffic in the neighboring communities.

Will the facility produce any hazardous by-products?

Natural gas and pre-treated iron oxide pellets are the only raw materials needed for producing HBI; hence no hazardous and/or toxic by-products will be produced.

Will the facility emit dust?

voestalpine applies best available emission control technology. All conveyors and transfer towers are enclosed and equipped with baghouse filters where necessary. In addition, voestalpine has opted for a fully enclosed building for storing iron oxide pellets in a completely sealed environment. Hence dust emissions will be well below the significant impact level. All transfer towers are equipped with baghouse filters. The collected dust is a valuable raw material and is hence be briquetted on site and recycled in the process.

What measures will exist to maximize Process Safety?

voestalpine will implement a highly sophisticated Process Safety Concept based both on the US Occupational Safety and Health Administration and the European Union’s Industrial Safety Regulations that will include at a minimum the following:

  • Perform detailed engineering analyses regarding safety aspects that can be engineered into the system to limit risk such as:
    - HAZOP study
    - Emergency stop concept
    - Hazardous areas specification
    - Emergency power supply, fail-safe positions
    - Risk assessment
  • Residual risks, not able to be addressed above are documented in the operation/maintenance manual and further measures defined:
    - Use of personal protective equipment
    - Safety training site personnel
  • Detailed analysis concept for engineering documents such as:
    - P+ID´s, operation philosophy, automation concepts
    - Assembly drawings, mechanical arrangement
    - Use/integration of built in 3rd party equipment
    - Interfaces to consortial partners, sub suppliers, customers
  • Implementing an engineering management of change to ensure future changes to site will not reduce Process Safety

How will the facility visually impact the area?

The plant is designed with neighboring communities in mind. The arrangement of equipment, the property’s large size, the creation of berms and buffer zones will reduce the visual impact to a minimum. Please click here to view the 3D renderings of the plant.

How much water will the facility use and where will it come from?

The Project will require approximately 10 million gallons per day (MGD) of makeup water. The majority (approx. 80%) of the consumption will be satisfied by baywater which will be used solely for non-contact cooling in a heat exchanger loop with closed circuit cooling towers. The use of seawater from Corpus Christi Bay will meet the cooling and process water needs while avoiding negative impacts to the scarce freshwater resources protected by the state water plan. The remainder will be delivered as raw water by the San Patricio Municipal Water District (SPMWD). This process water is treated in the onsite process water treatment facility, which allows for approximately 97% to be recycled in the plant. Hence, voestalpine’s progressive water system will save approx. 80 % of freshwater compared to a traditional design.

Will there be a contaminated discharge to the bay and will it adversely affect human health, fish and wildlife?

The water conservation initiatives described in the website align with voestalpine’s ambitious internal energy efficiency and environmental stewardship objectives, which include sustainable production processes, responsible conservation of resources, and the Best Available Control Technologies to limit contaminated discharges. In our permit applications to the Texas Commission of Environmental Quality, voestalpine will design both intake and discharge structures to meet and exceed categorical emissions limits and design aspects that are established to limit impacts to local flora and fauna. voestalpine believes that the TCEQ’s rules and permitting requirements are sufficient to protect human health and aquatic wildlife.

Will the facility lead to increased noise levels in neighboring communities?

Noise level (decibels) will attenuate to harmless levels before reaching known sensitive wildlife receptors. Noise will remain within the decibel noise ordinance requirements of our neighboring communities. Sounds generated during the start-up phase may be more noticeable than sounds generated during operations.

How can I request a sponsorship?

While we cannot support every request, we do try to include a range of groups and activities in our sponsorship program every year. To submit your request for sponsorship, please click here.

Your contact partner

Jonas Chupe

Head of Communications and Public Relations

T: +1 (361) 704 9000

F: +1 (361) 704 9090

E: office.texas@voestalpine.com

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