Design diversity

Enormous diversity of design

The flexibility of colofer® easily provides for new dimensions, components or product series, a nearly unlimited selection of colors (including metallic) and a wide variety of designs (including stainless steel).

Functionality

Highest degree of functionality

colofer® can be processed in many different ways. Forming is possible with the narrowest bending radii, deep drawing or roll-forming. In addition, colofer® features excellent corrosion protection.

Production support

Flexibility in production operations

Your changing demands can be flexibly met with colofer®, and bottlenecks can be avoided in the painting process.

Environment

Compliance with all environmental regulations

colofer® complies with RoHs regulations, REACH requirements and environmental management standards. This way you factor out all the environmental restrictions connected with the painting process.

Simpler logistics

Simplified logistics and a coordinated package

By choosing colofer®, you bundle the logistics of all the required steel products and profit from a comprehensive package that includes steel grades adapted to your specifications and a coating that is perfect for all your requirements.

Cost efficiency

Cost savings

The use of pre-coated steel strip both increases quality and reduces costs. Analyses show potential savings of up to 30 percent

Cost saving

Overall costs for powder coating are calculated as follows:

Storage and in-house transports

  • Transport costs (transport equipment for voluminous parts, transport surfaces, storage surfaces)
  • Prematerial safety stock (coated semi-finished products)
  • Coating safety stock

Investment costs, depreciation

  • Production system costs (pretreatment, paint-baking and cooling zones)
  • Safety appliances
  • Additional labs
  • Chemical and powder storage units (hazardous materials)
  • Insurance
  • Net-debt service

Environmental expenses

  • Expenses for compliance with increasingly stringent environmental restrictions, e.g. wastewater treatment systems, powder recycling, etc.

Coating process costs

  • Fuel
  • Energy
  • Electricity and water costs
  • Rejects
  • IT costs

Material costs for coating process

  • Costs for coating materials (powder coatings, auxiliary and operating supplies, cleaning agents, degreasing agents, pretreatment chemicals) and disposal expenses for coatings

Other expenses

  • Permits
  • Administration
  • Miscellaneous additional handling expenses (additional assembly costs resulting from more complex structures)

 

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